Komatsu Avance WA500-3 Manuals

Komatsu Avance WA500-3 Manuals

Manuals and User Guides for Komatsu Avance WA500-3. We have 1 Komatsu Avance WA500-3 manual available for free PDF download: Operation & Maintenance Manual

Komatsu Avance WA500-3 Operation & Maintenance Manual

Komatsu Avance WA500-3 Operation & Maintenance Manual (293 pages)

Wheel Loader

Brand: Komatsu | Category: Compact Loader | Size: 10 MB

Table of Contents

Table of Contents

11
- Foreword
  3
- Safety Information
  6
- Introduction
  8
- Front/Rear, Left/Right Directions of Machine
  8
- Necessary Information
  9
- Product Identification Number (Pin)/Machine Serial No. Plate
  9
- Engine Serial No. Plate and Position
  9
- Position of Service Meter
  10
  - Table of Contents
    11
- Safety
  15
- Safety Labels
  18
- Location of Safety Labels
  19
- Clothing and Personal Protective Items
  26
- Safety Features
  26
- Fire Extinguisher and First Aid Kit
  26
- If Abnormalities Are Found
  26
- Safety Rules
  26
- General Precautions
  26
- Keep Machine Clean
  27
- Inside Operator's Compartment
  27
- Always Apply Lock When Leaving Operator's Seat
  27
- No People on Attachments
  28
- Mounting and Dismounting
  28
- Handrails and Steps
  28
- Do Not Get Caught in Articulated Portion
  29
- Prevention of Burns
  29
- Fire Prevention
  30
- Action if Fire Occurs
  31
- Window Washer Liquid
  31
- PRECAUTIONS WHEN USING ROPS (Roll over Protective Structure)
  31
- Precautions for Attachments, Options
  31
- Unauthorized Modification
  31
- Do Not Go Close to High-Voltage Cables
  32
- Working on Loose Ground
  32
- Safety at Worksite
  32
- Ensure Good Visibility
  33
- Precautions Related to Ventilation Exhaust Gas
  33
- Checking Signalman's Signals and Signs
  33
- Emergency Exit from Operator's Cab
  33
- Be Careful about Asbestos Dust
  34
- Precautions When Starting
  35
- Starting Engine
  35
- Checks before Starting Engine
  35
- Precautions for Operation
  35
- Precautions in Cold Areas
  36
- Operation
  37
- Checks before Operation
  37
- Precautions When Traveling in Forward or Reverse
  37
- Precautions When Traveling
  38
- Traveling on Slopes
  39
- Prohibited Operations
  40
- Precautions When Operating
  40
- Methods of Using Brake
  41
- Operate Carefully on Snow
  41
- Parking Machine
  42
- Transportation
  43
- Loading and Unloading
  43
- Shipping
  43
- Battery
  44
- Battery Hazard Prevention
  44
- Starting with Booster Cables
  45
- Towing
  46
- Precautions for Maintenance
  47
- Warning Tag
  47
- Keep Work Place Clean and Tidy
  47
- Appoint Leader When Working with Others
  47
- Stop Engine before Carrying out Maintenance
  48
- Inspection and Maintenance after Turning E.C.s.s. Switch off
  49
- Two Workers for Maintenance When Engine Is Running
  49
- Proper Tools
  50
- Work under the Machine
  50
- Accumulator
  50
- Personnel
  50
- Attachments
  51
- Noise
  51
- Precautions When Using Hammer
  51
- Repair Welding
  51
- Removing Battery Terminal
  51
- Precautions with High-Pressure Oil
  52
- Precautions for High-Pressure Fuel
  52
- Handling High-Pressure Hoses
  52
- Precautions for High Voltage
  52
- Periodic Replacement of Safety Critical Parts
  53
- Compressed Air
  53
- Maintenance of Air Conditioner
  53
- Waste Materials
  53
- Precautions with Tires
  54
- Operation
  57
- General View
  57
- General View of Machine
  57
- General View of Controls and Gauges
  58
- Explanation of Components
  60
- Machine Monitor
  60
- Switches
  72
- Control Levers, Pedals
  80
- Steering Column Tilt Lever
  85
- Cap with Lock
  86
- Safety Bar
  87
- Towing Pin
  87
- Grease Pump
  87
- Fuse
  88
- Dust Indicator
  88
- Backup Alarm
  88
- Slow Blow Fuse
  89
- Power Outlet
  89
- Operation
  90
- Check before Starting Engine, Adjust
  90
- Starting Engine
  104
- Operations and Checks after Starting Engine
  107
- Stopping Engine
  109
- Check after Stopping Engine
  109
- Moving the Machine (Directional, Speed), Stopping the Machine
  110
- Turning
  115
- Operation of Work Equipment
  116
- Work Possible Using Wheel Loader
  118
- Precautions for Operation
  124
- Adjusting Work Equipment Posture
  126
- Removal and Installation of the Bucket
  128
- Parking Machine
  131
- Checks after Completion of Operation
  133
- Locking
  133
- Handling the Tires
  134
- Transportation
  136
- Transportation Procedure
  136
- Loading, Unloading Work
  136
- Method of Securing Machine
  137
- Method of Lifting Machine
  139
- Cold Weather Operation
  142
- Precautions for Low Temperature
  142
- Precautions after Completion of Work
  143
- After Cold Weather
  144
- Warming-Up Operation for Steering Hydraulic Circuit in Cold Weather
  144
- Long-Term Storage
  145
- Before Storage
  145
- During Storage
  145
- After Storage
  145
- When Machine Runs out of Fuel
  146
- Troubleshooting
  146
- Method of Towing Machine
  147
- If Battery Is Discharged
  151
- Other Trouble
  154
- Maintenance
  167
- Guides to Maintenance
  167
- Outlines of Service
  169
- Handling Oil, Fuel, Coolant, and Performing Oil Clinic
  169
- Outline of Electric System
  172
- Wear Parts
  173
- Wear Parts List
  173
- Recommended Fuel, Coolant, and Lubricant
  174
- Use of Fuel, Coolant and Lubricants According to Ambient Temperature
  175
- Recommended Brands, Recommended Quality for Products Other than Komatsu Genuine Oil
  176
- Standard Tightening Torques for Bolts and Nuts
  177
- Torque List
  177
- Periodic Replacement of Safety Critical Parts
  178
Maintenance Schedule Chart

180
- Initial 250 Hours Service
  182
- Initial 250 Hours Service (Only after the First 250 Hours)
  182
- Replace Transmission Oil Filter Element
  182
- Service Procedure
  182
- Check, Clean, or Replace Air Cleaner Element
  183
- When Required
  183
- Clean Inside of Cooling System
  186
- Check Transmission Oil Level, Add Oil
  189
- Check Axle Oil Level, Add Oil
  191
- Check Window Washing Fluid Level, Add Fluid
  192
- Clean Radiator Fins and Oil Cooler Fins
  193
- Check Electrical Intake Air Heater
  194
- Replace Bucket Teeth
  194
- Replace Bucket Tooth with Segment Edge
  196
- Lubricate Work Equipment Control Valve Linkage
  197
- Turn, Replace Bolt-On Cutting Edge
  197
- Check Air Conditioner
  198
- Replace Slow Blow Fuse
  199
- Selection and Inspection of Tires
  200
- Check before Starting
  202
- Drain Water, Sediment from Fuel Tank
  203
- Every 50 Hours Service
  203
- Check Oil Level in Hydraulic Tank, Add Oil
  204
- Every 100 Hours Service
  204
- Lubricate Rear Axle Pivot Pin
  204
- Clean Element in Air Conditioner Fresh Air Filter
  205
- Check Battery Electrolyte Level
  206
- Every 250 Hours Service
  206
- Check Alternator Belt Tension, Adjust
  208
- Check Parking Brake
  208
- Check Air Conditioner Compressor Belt Tension, Adjust
  209
- Check for Loose Wheel Hub Nuts, Tighten
  209
- Clean Element in Air Conditioner Recirculation Filter
  210
- Lubricating
  210
- Every 500 Hours Service
  213
- Replace Additional Fuel Filter Cartridge
  213
- Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
  215
- Replace Transmission Oil Filter Element
  217
- Check Fan Belt for Wear
  218
- Lubricate Center Drive Shaft Spline
  218
- Every 1000 Hours Service
  219
- Replace Fuel Filter Cartridge
  219
- Change Oil in Transmission Case, Clean Strainer
  221
- Clean Transmission Case Breather
  222
- Lubricating
  222
- Check Tightening Parts of Turbocharger
  224
- Clean Radiator Sub-Tank Breather
  224
- Replace Corrosion Resistor Cartridge
  224
- Clean Fuel Strainer
  225
- Tighten Rops Canopy
  225
- Wash Fuel Tank Breather
  225
- Change Oil in Hydraulic Tank, Replace Hydraulic Filter Element
  226
- Every 2000 Hours Service
  226
- Replace Hydraulic Tank Breather Element
  228
- Change Axle Oil
  229
- Clean Ppc Circuit Strainer
  230
- Replace Element in Air Conditioner Recirculation Air Filter, Fresh Air Filter
  230
- Check Alternator, Starting Motor
  231
- Check Brake Disc Wear
  231
- Check Engine Valve Clearance, Adjust
  231
- Check Play of Turbocharger Rotor
  231
- Clean and Check Turbocharger
  231
- Clean Engine Breather Element
  231
- Check Accumulator Function
  232
- Check Accumulator Gas Pressure
  232
- Check Injector
  232
- Check Air Conditioner Compressor, Adjust
  233
- Check Fan Pulley and Tension Pulley
  233
- Check Vibration Damper
  233
- Check Water Pump
  233
- Checking for Looseness of High-Pressure Clamp, Hardening of Rubber
  233
- Every 4000 Hours Service
  233
- Replace Injector
  233
- Checking for Missing Fuel Spray Prevention Cap, Hardening of Rubber
  234
- Every 8000 Hours Service
  235
- Replace Fuel Spray Prevention Cap
  235
- Replace High-Pressure Piping Clamp
  235
- Specifications
  237
- Attachments, Options
  239
- Selecting Bucket and Tires
  239
- Handling E.C.s.s.(Electronic Controlled Suspension System)
  240
- Method of Operating E.C.s.s
  240
- Precautions When Operating E.C.s.s. Switch
  240
- Precautions When Handling Accumulator
  241
- Removal of E.C.s.s. Piping
  241
- Handling Auto-Greasing System
  242
- Method of Operating Auto-Greasing System
  242
- Precautions When Handling Auto-Greasing System
  247
- Troubleshooting
  248
- General Locations
  249
- Handling Remote Positioner
  249
- Method of Operating Remote Positioner
  250
- Adjusting Remote Positioner
  251
- Method of Setting Remote Positioner Stop Position
  251
- Sensor Adjustment Function
  251
- Handling Joystick Steering System
  252
- Structure and Function of Joystick Steering
  252
- Operation Method of Joystick Steering System
  255
- Precautions for Steering with Joystick
  257
- Adjustment of Joystick Console
  258
- Explanation of Components
  261
- Handling Joystick
  261
- Handling Air-Suspension Seat
  264
- Seat Adjustment
  264
- Car Radio
  266
- Explanation of Components
  266
- Method of Use
  269
- Precautions When Using
  271
- Am/Fm Radio-Cassette Stereo
  272
- Explanation of Components
  272
- Method of Operation
  277
- Precautions for Use
  279
- Air Conditioner
  280
- General Locations and Function of Control Panel
  280
- Method of Operation
  283
- Handling Brake Cooling System
  285
- When Required
  285
- Every 2000 Hours Service
  287
- Index
  290

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