Komatsu A30596 Manuals

Manuals and User Guides for Komatsu A30596. We have 1 Komatsu A30596 manual available for free PDF download: Operation & Maintenance Manual

Komatsu A30596 Operation & Maintenance Manual (172 pages)

DUMP TRUCK

Brand: Komatsu | Category: Trucks | Size: 2 MB

Introduction
5
Truck Model Illustration
6
About this Manual
7
Alerts Page
8
Table of Contents
9
Table of Contents
10
Index of Tables
19
Table III
20
Table I
22
Table V
22
Table VI
22
Table X
22
Table XII
23
Table XIII
24
General Safety
25
Personal Safety
25
Safety Rules
25
Truck Safety Features
25
Clothing and Personal Items
25
Unauthorized Modification
25
Leaving the Operator's Seat
25
Mounting and Dismounting
25
Fire Extinguishers and First Aid Kits
26
Precautions for High Temperature Fluids
26
Asbestos Dust Hazard Prevention
26
Fire Prevention for Fuel and Oil
26
ROPS Precautions
27
Preventing Injury from Work Equipment
27
Precautions for Optional Attachments
27
Precautions When Starting the Machine
27
Precautions for Truck Operation
28
Safety Is Thinking Ahead
28
Safety at the Work Site
28
Fire Prevention
28
Preparing for Operation
28
Ventilation for Enclosed Areas
28
Mirrors, Windows, and Lights
28
In the Operator's Cab - before Starting the Engine
29
Operating the Machine
29
Starting the Engine
29
Truck Operation - General
29
Traveling in the Truck
30
Precautions When Traveling in Reverse
30
Traveling on Slopes
30
Ensuring Good Visibility
31
Operating on Snow
31
Avoid Damage to the Dump Body
31
Driving Near High-Voltage Cables
31
When Loading the Truck
31
When Dumping
31
Working on Loose Ground
31
Parking the Machine
32
Towing
32
Working Near Batteries
32
Battery Hazard Prevention
32
Jump-Starting with Booster Cables
33
Jump Starting with Receptacles
33
Precautions for Maintenance
34
Before Performing Maintenance
34
Stopping the Engine before Service
34
Warning Tag
34
Proper Tools
34
Securing the Dump Body
34
During Maintenance
35
Personnel
35
Attachments
35
Working under the Machine
35
Keeping the Machine Clean
35
Rules to Follow When Adding Fuel or Oil
35
Radiator Coolant Level
35
Use of Lighting
35
Precautions with the Battery
36
Handling High-Pressure Hoses
36
Precautions with High-Pressure Oil
36
Maintenance Near High Temperatures and High Pressures
36
Rotating Fan and Belts
36
Waste Materials
36
Tires
37
Handling Tires
37
Tire Maintenance
38
Storing Tires after Removal
38
Additional Job Site Rules
39
When Repairs Are Necessary
40
Warnings and Cautions
43
Operating Instructions
51
Preparing for Operation
51
Safety Is Thinking Ahead
51
Walk Around Inspection
51
Engine Start-Up
56
After Engine Has Started
57
Emergency Steering System
58
Operation
58
Pre-Operation Testing
58
Additional Guidelines
59
Machine Operation Safety Precautions
59
Loading
60
Hauling
60
Passing
61
Dumping
61
To Raise the Dump Body
61
To Lower the Dump Body (When Dumping over a Berm or into a Crusher)
62
To Lower the Dump Body (When Dumping on Flat Ground)
62
Safe Parking Procedures
63
Engine Shutdown Procedure
63
Delayed Engine Shutdown Procedure
64
Sudden Loss of Power
64
Disabled Truck Dumping Procedure
65
Hookup
65
Raising the Body
65
Lowering the Body
65
Towing
66
Operator Cab and Controls
67
Steering Wheel and Controls
68
Steering Wheel
68
Horn Button
68
Tilt/Telescope Lever
68
Multi-Function Turn Signal Switch
68
Turn Signal Operation
68
High Beam Headlight Operation
68
Windshield Wiper Operation
68
Pedals
69
Service Brake Pedal
69
Dynamic Retarder Pedal
69
Throttle Pedal
69
Overhead Panel Controls and Components
70
Grade/Speed Warning Chart
70
Radio Speakers
70
Warning Alarm Buzzer
70
Cab Radio
70
Warning Lights Dimmer Control
70
Warning/Status Indicator Light Panel
70
Air Cleaner Vacuum Gauges
70
Windshield Wipers
70
Center Consloe
71
Truck Controls
71
F-N-R Selector Switch
71
Hoist Control Lever
71
Console Switches and Controls
72
Cigarette Lighter
72
Left-Hand Window Control Switch
72
Right-Hand Window Control Switch
72
Engine Shutdown Switch
72
Override Switch
72
Retard Speed Control (RSC) Switch
73
Retard Speed Control (RSC) Dial
73
Statex III Download Port
74
Engine Diagnostic Port (CENSE)
74
Engine Diagnostic Connectors
74
Passenger Seat
74
Payload Meter
74
Payload Meter Download Connector
74
Cab Climate Control
75
Heater / Air Conditioner Controls
75
Fan Speed Control Knob
75
Temperature Control Knob
75
Air Flow Directional Knob
75
Heater/Air Conditioner Vents
75
Operator Seat
76
Adjustment
76
Instrument Panel
77
General Information
78
Control Symbols
78
Key Switch
79
Engine Shutdown Switch with Timer Delay
79
Fog Light Switch
79
Ladder Light Switch
79
Backup Light Switch
79
Panel Illumination Lights
79
Cab Air Conditioner/Heater Vents
80
Engine Cold Weather Starting Aid Switch
80
Rotating Beacon Light Switch
80
Heated Mirror Switch
80
Wheel Brake Lock Switch
80
Parking Brake Switch
80
Digital Tachometer
81
Right Turn Signal Indicator Light
81
High Beam Headlight Indicator Light
81
Left Turn Signal Indicator Light
81
Digital Speedometer/Payload Meter Display
81
Voltmeter Gauge
81
Engine Oil Pressure Gauge
81
Engine Water Temperature Gauge
81
Fuel Gauge
81
Engine Hourmeter
81
Headlight Switch
82
Panel Illumination Lights Dimmer Rheostat
82
Payload Meter Switch
82
Overhead Status/Warning Indicator Light Panel
83
Description of Indicator Symbols
83
Indicator Light Functions
84
A1. High Hydraulic Oil Temperature
84
B1. Low Steering Pressure
84
C1. Low Accumulator Precharge Pressure
85
D1. Electric System Fault
85
E1. Low Brake Pressure
85
A2. Low Hydraulic Tank Level
85
B2. Automatic Lubrication System Pressure
85
C2. Circuit Breaker Tripped
85
D2. Hydraulic Oil Filter Monitor
86
E2. Low Fuel
86
A3. Parking Brake
86
B3. Service Brake
86
C3. Body up
86
D3. Dynamic Retarding
86
E3. Stop Engine
86
A4. Not Used
87
B4. Manual Backup Lights
87
C4. Engine Shutdown Timer
87
D4. Retard Speed Control (RSC)
87
E4. Check Engine
87
A5. Service Engine Indicator (AEM)
87
B5. High Wheel Motor Temperature
87
C5. Blower Fault
87
D5, E5, A6, B6, and C6. Not Used
87
D6. Service Engine (CENSE)
87
Komatsu Engines W/Centry™ Fuel Control
88
Hazard Warning Light Switch
88
Lamp Test Switch/Centry™ Diagnostic Test Switch
88
Vehicle Health Monitoring System (Vhms)
88
Basic Precautions
88
Operation
88
Interface Module
90
Centry™ Fuel System Diagnostics
91
General Operation
91
Determining Fault Codes
91
Exiting the Diagnostics Mode
92
General Information
93
Service Capacities
93
Lubrication and Service
93
Hydraulic Tank Service
93
Adding Oil
93
Cooling System Service
94
Radiator Filling Procedure
94
Reserve Engine Oil System - (if Equipped)
94
Reserve Oil Tank Filling Procedure (Remote Fill)
94
Lubrication Chart
96
10 Hour (Daily) Lube and Maintenance Checks
97
HOUR (DAILY) LUBE and MAINTENANCE CHECKS (Continued)
98
50 Hour Lubrication and Maintenance Checks
99
Cooling System
100
HOUR LUBRICATION and MAINTENANCE CHECKS (Continued)
101
1000 Hour Lubrication and Maintenance Checks
104
2500 Hour Lubrication and Maintenance Checks
105
5000 Hour Lubrication and Maintenance Checks
106
Front Wheels
106
General Description
109
Automatic Lubrication System
109
System Components
110
System Operation
114
General Instructions
116
Injector Operation
119
System Checkout
120
System Troubleshooting Chart
123
Major Component Description
125
Major Components
126
Specifications
127
Weight Distribution
128
Component Description
132
Sources for Payload Error
139
Haul Cycle Data
140
Pc Software Overview
145
Downloading Data
146
Plm III System Configuration
147
Data Analysis
151
General Radio Receiver Functions
161
Using the Clock
163
Using the Alarm
163
Using the Radio
164
Using the Weatherband
166
Using the Compact Disc Player
166
Playing an Mp3 Disc
167
Troubleshooting
169

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Komatsu A30596 Operation & Maintenance Manual (172 pages)

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