Komatsu A10212 Manuals

Manuals and User Guides for Komatsu A10212. We have 1 Komatsu A10212 manual available for free PDF download: Operation & Maintenance Manual

Komatsu A10212 Operation & Maintenance Manual (142 pages)

DUMP TRUCK

Brand: Komatsu | Category: Trucks | Size: 1 MB

Foreword
3
Table of Contents
5
Table of Contents
6
About this Manual
9
Standard Tables
11
Index of Tables
11
Pressure Conversions
11
Sealants and Adhesives
15
Part Numbers
15
Safety
17
General Safety
17
Leaving the Operator's Seat
18
Mounting and Dismounting
18
Precautions During Operation
21
Before Starting Engine
21
Operating Machine
22
Battery
26
Starting with Booster Cables
26
Precautions for Maintenance
27
Before Carrying out Maintenance
27
During Maintenance
28
Waste Materials
30
Tires
31
Warnings and Cautions
32
Operating Instructions
41
Preparing for Operation
41
Safety Is Thinking Ahead
41
At the Truck - Ground Level Walk-Around Inspection
41
Start here
42
Engine Start-Up Safety Practices
45
After Engine Has Started
47
Machine Operation Safety Precautions
48
Loading
48
Hauling
49
Engine Overspeed
50
Passing
51
Dumping
51
Safe Parking Procedures
52
Shutdown Procedure
52
Towing
53
Brake Release
54
Release of Parking Brake
54
Release of Emergency Brake
54
OPERATION (Continued)
54
OPERATOR CAB and CONTROLS
55
STEERING WHEEL and CONTROLS (Figure 3-1)
55
Service Brake Pedal
56
Throttle Pedal
56
Determining "FAULT" Codes
61
Exiting the Diagnostics Mode
61
Differential Lock Pedal
61
Hoist Control Valve
62
Safety Lock
62
OPERATOR SEAT (Figure 3-3)
63
GAUGE and MONITOR PANEL (Figure 3-4)
67
INSTRUMENT PANEL, RIGHT SIDE (Figure 3-8)
75
Lubrication and Service
77
Service Capacities
77
Wheels and Tires
81
Operational Checks
83
Hours Service
85
Every 250 Hours
85
Hour Service
87
Hydraulic Tank Service
91
Hydraulic Filters
92
Transmission Filter Service
95
Perodic Replacement of Component Parts for Safety Devices
96
Brake Circuit Checkout and Adjustment
97
Checking Front Brake Pad Wear
97
Checking Rear Brake Disc Wear
98
Brake Bleeding
99
Parking Brake Adjustment
100
Brake System Bleeding
103
Major Components
104
Specifications
105
Weight Distribution
106
Payload Meter II on Board Weighing System (Obws)
110
General Information
110
Haul Cycles
110
LIGHTS, SWITCHES, and COMPONENTS
111
Tips for Operation
112
External Display Lights
112
Indicator Lights
112
Theory of Operation
113
Basic Description
113
Inclinometer
113
Linkage Factor
113
Gain Factor
114
Brake Lock
114
Sources of Error
114
Typical Data from Service Check Mode
114
Example Calculation of Payload
115
Viewing Payload Calculation Inputs
115
Checking the Gain
116
Adjusting the Gain
116
Types of Data Stored
117
Cycle Data
117
Engine ON/OFF Data
118
Engine Operation
119
Total Payload and Total Number of Cycles
119
Operator Functions
120
Using the Operator Load Counter
120
Viewing the Operator Load Counter
120
Clearing the Operator Load Counter
120
Dimming the Lights on the Display
120
Initial Setup of Payload Meter
121
Switch Settings
121
Checking the Operator Check Mode
122
Checking the Service Check Mode
122
Checking the Gt Setting
123
Checking the Inclinometer Settings
123
Calibrating a Truck
123
Displays at Start-Up
124
Normal Operation
124
Setup and Maintenance
125
Setting the Speed Limit
125
Setting the Option Code
125
Communication Mode
125
Setting the Machine I.D. Code
126
Setting the Operator I.D. Code
126
Setting the Time and Date
126
Download of Information
127
Display of Fault Codes
127
Monitoring Input Signals
131
Service Check Mode
131
UP Factor - Payload Calculation Gain
132
PL Mode - Load Calculation Timing
132
Final Gear Ratio Selection
133
Battery Replacement Procedure
134
Replacing the Battery
134
After Replacing the Battery
135
Suspension Pressure Sensor
135
Removal
135
Installation
136
Inclinometer
136
Removal
136
Adjustment
136
Payload Meter Back Panel
137
Connections
138
Payload Meter 2 Re-Initialization Procedure
139
Payload Circuit Numbers
140

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Komatsu A10212 Operation & Maintenance Manual (142 pages)

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