Kohler TP-5353 Manuals

Manuals and User Guides for Kohler TP-5353. We have 1 Kohler TP-5353 manual available for free PDF download: Service Manual

Kohler TP-5353 Service Manual

Kohler TP-5353 Service Manual (147 pages)

Industrial Generator Sets

Brand: Kohler | Category: Industrial Equipment | Size: 8 MB

Table of Contents

Table of Contents
2
Subject Page
3
Safety Precautions and Instructions
4
Introduction
12
Service Assistance
12
Section 1. Specifications
14
Introduction
14
Fast-Responseä II Concepts
14
Short Circuit Performance
14
Specifications
16
- Generator
  16
- Engine
  17
Accessories
20
Section 2. Operation
28
Prestart Checklist
28
Exercising the Generator Set
28
16-Light Controller (Level 1) Operation
29
- Features
  30
- Starting
  33
- Stopping
  33
- Resetting Emergency Stop Switches
  34
  - Fault Shutdown
    34
6-Light Controller (Level 2) Operation
37
- Features
  38
- Starting
  40
- Stopping
  41
- Resetting Emergency Stop Switches
  41
  - Fault Shutdown
    41
Paralleling Engine Gauge Box Controller Operation (Switchgear)
43
- Features
  44
Manual Controller Operation
45
- Features
  46
- Starting
  46
- Stopping
  47
- Fault Shutdowns
  47
Section 3. Scheduled Maintenance
48
Oil Requirements (30, 80, And100 Kw Ford Powered)
49
Oil Change Procedure (30, 80, And100 Kw Ford Powered)
49
Turbocharger Service Schedule (30, 80, and 100 Kw Ford Powered)
50
Storage Procedure
50
Section 4. General Troubleshooting
52
General Troubleshooting Chart
52
Section 5. Controller Troubleshooting
54
Microprocessor Controller-Description
54
Circuit Board Terminal Identification (TB1)
56
- Fault Shutdowns-Microprocessor Controller
  62
Paralleling Engine Gauge Box Controller (Switchgear)
63
- Speed Switch Adjustments
  63
Manual Controller
64
- Starting
  64
- Running
  64
- Stopping
  64
- Engine Safety Shutdown Switches
  65
Section 6. Generator/Controller Troubleshooting
68
Microprocessor Controller
68
- Relay Descriptions
  68
- Troubleshooting Microprocessor Controller
  69
  - Fuses
    70
  - Engine will Not Crank
    71
  - Engine Cranks, but will Not Start
    72
  - Controller Instrumentation
    73
  - Lamp Circuit Board
    74
  - Overcrank Lamp
    75
- Fastcheckâ Features and Operation
  76
  - Features
    76
  - Operation
    77
Manual Controller
81
- Troubleshooting Manual Controller
  82
Section 7. Component Testing and Adjustment
86
Generator Troubleshooting
86
- Troubleshooting Generator-No Output Voltage
  87
- Troubleshooting Generator-High Output Voltage
  88
Generator Testing
89
- No Output on any Phase
  89
- Overvoltage
  91
- Fluctuating Voltage
  91
LED Circuit Board Test
92
SCR Assembly and Photo Transistor Board
94
Automatic Voltage Regulator (AVR) Operation and Adjustment
97
- To Test AVR
  98
Stator
99
Generator Field
100
Exciter Armature
101
End Bracket Removal and Replacement
102
Speed Sensor Test
103
Air Damper Switch Adjustment
104
Overspeed/Time Delay Circuit Board
105
Overvoltage Circuit Board
106
Governor Adjustment
107
Section 8. Generator Disassembly/Reassembly
120
Disassembly
124
Reassembly
127
Section 9. Generator Reconnection
134
Voltage Reconnection Procedure
134
Generator Frequency Change and Adjustment
137
- Frequency Change
  137
- Frequency Adjustment
  137
Appendix A. Glossary of Abbreviations
138
Appendix B. Common Hardware
140
- Application Guidelines
  140
Appendix C. Common Hardware
142
- Identification
  142
Appendix D. General Torque Specifications
144

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