Kohler KGP Manuals

Manuals and User Guides for Kohler KGP. We have 2 Kohler KGP manuals available for free PDF download: Manual, Operation And Installation Manual

Kohler KGP Manual

Kohler KGP Manual (126 pages)

Automatic Transfer Switches

Brand: Kohler | Category: Switch | Size: 2 MB

Table of Contents

Table of Contents
3
Safety Precautions and Instructions
7
Introduction
11
- List of Related Materials
  11
Service Assistance
12
Section 1 Scheduled Maintenance
13
- Introduction
  13
- Inspection and Service
  14
  - General Inspection
    14
  - Internal Inspections and Maintenance
    15
- Testing
  16
  - Weekly Generator Set Exercise
    16
  - Monthly Automatic Operation Test
    16
  - Other Tests
    16
- Service Schedule
  18
- View Maintenance Records
  20
- Reset Data
  20
  - Reset Maintenance Records
    20
  - Reset Event History
    20
  - Reset Default Parameters
    20
  - Reset and Disable Test Password
    20
  - File Maintenance
    20
  - Reset Data Procedure
    21
Section 2 Controller Troubleshooting
23
- Initial Checks
  23
- Controller Backup Battery
  24
- View Event History
  24
- System Settings
  26
  - Controller Source Settings
    26
  - Voltage and Frequency Pickup and Dropout Settings
    26
- Time Delays
  27
- Common Alarms
  28
- Warnings and Faults
  29
  - Fault Reset
    30
  - Module Status Change
    30
  - Module Status Conflict
    31
- Events and Faults
  32
- Controller Troubleshooting Table
  35
Section 3 Transfer Switch Troubleshooting
37
Section 4 Controller Test and Replacement
55
- User Interface Panel
  55
  - Display
    55
  - LED Indicators
    55
  - Lamp Test
    56
  - Pushbuttons
    56
- Controller Circuit Boards and Connectors
  57
- Controller Power
  58
- Sequence of Operation
  60
  - Controller Powerup Reset Sequence of Operation
    60
  - Preferred Source Loss and Return
    60
- System Test
  61
  - Unloaded System Test
    61
  - Loaded System Test
    61
  - Auto-Loaded System Test
    61
  - Test Procedure
    61
  - Test Sequence of Operation
    64
- Exercise
  66
  - Exerciser Sequence of Operation
    66
- Engine Start
  68
- Controller DIP Switches
  69
- Calibration
  70
- 4.10 Position Microswitch Test
  71
- Programmed-Transition Interface Board
  71
- File Transfer through the USB Port
  72
  - 4.12.1 Configuration Files
    72
  - 4.12.2 File Transfer
    73
- Controller Application Program
  73
- 4.14 Controller Replacement
  74
Section 5 Component Replacement, Model KGS/KGP
79
- Introduction
  79
- Contact Assembly Removal and Replacement
  79
  - 1200 Amp Models
    79
  - 1600--2000 Amp Models
    81
  - 3000 Amp Model
    83
- Auxiliary Switch Removal and Replacement
  85
Section 6 Component Replacement, Model KSS
87
Section 7 Component Replacement, Model KSP
101
Appendix A Abbreviations
113
Appendix B Screen Summaries
115
Appendix C Noise and Wiring Practices
118
Appendix D Common Hardware Application Guidelines
119
Appendix E General Torque Specifications
120
Appendix F Common Hardware Identification
121
Appendix G Common Hardware List
122

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Kohler KGP Operation And Installation Manual

Kohler KGP Operation And Installation Manual (60 pages)

Automatic Transfer and Bypass/Isolation Switches

Brand: Kohler | Category: Switch | Size: 1 MB

Table of Contents

Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
9
List of Related Literature
9
Service Assistance
10
Section 1 Product Description
11
Purpose
11
Nameplate
11
Model Designation
12
Section 2 Installation
13
Introduction
13
Receipt of Unit
13
Inspection
13
Lifting
13
Storage
14
Unpacking
14
Installation
14
Seismic Certification
15
Manual Operation Check
16
Controller Connections
17
Controller Input and Output Connections
18
Harness Connection
18
Controller Ground
18
Electrical Wiring
19
Source and Load Connections
19
Generator Engine Start Connection
20
Auxiliary Contact Connections
21
Communication and Accessory Connections
22
Functional Tests
22
Section 3 Three-Source Systems
23
Three-Source Systems
23
Three Source Engine Start Mode
23
Mode 1
23
Mode 2
23
Preferred Source Toggle
23
Three Source System Test and Exercise
23
Unloaded Test
23
Loaded Test
23
Unloaded Exercise
23
Three-Source System Connection
24
ATS1 and ATS2 System Setup
26
Section 4 Communication and Accessory Connections
27
Introduction
27
Communication Connections
27
USB Port Sitetech Connection
27
Modbus Connection
27
Ethernet Connection
29
Accessory Modules
31
Accessory Module Mounting
31
Input/Output (I/O) Modules
32
External Battery Supply Module (EBSM)
33
Alarm Module
34
Load Shed (Forced Transfer to OFF)
36
Heater
38
Other Accessories
39
Section 5 Scheduled Maintenance
41
Section 6 Functional Tests and Setup
43
Introduction
43
Manual Operation Test
43
Voltage Check
43
Lamp Test
44
Automatic Operation Test
44
System Setup
45
Exerciser Setup
45
User Interface Cover
45
Startup Notification
45
Section 7 Bypass/Isolation
47
Introduction
47
Bypass/Isolation Switch Components
47
Operation of Bypass/Isolation Switch
48
Bypassing and Isolating, 150- to 400-Amp Switches
49
Bypassing and Isolating, 600- to 1200-Amp Switches
51
Bypassing and Isolating, 1600- to 3000-Amp Switches
53
Appendix A Abbreviations
55

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