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Manuals and User Guides for Kohler KDP. We have
1
Kohler KDP manual available for free PDF download: Service Manual
Kohler KDP Service Manual (88 pages)
Power Switching Device
Brand:
Kohler
| Category:
Network Accessory
| Size: 3 MB
Table of Contents
Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Accidental Starting
5
Moving Parts
7
Introduction
9
Service Assistance
10
Section 1 Scheduled Maintenance
11
Introduction
11
Inspection and Service
12
General Inspection
12
Internal Inspections and Maintenance
13
Testing
15
Weekly Generator Set Exercise
15
Monthly Automatic Operation Test
15
Other Tests
15
Every Three Years
16
Every Five Years
16
Service Schedule
17
Section 2 Controller Troubleshooting
19
Introduction to Troubleshooting
19
PC Connection
20
Event History
20
Troubleshooting Transfer Switch Operation
23
Faults
25
Service Required LED
25
Auxiliary Switch Faults
25
Failure to Acquire Standby Source
25
Failure to Transfer
25
Phase Rotation Faults
25
I/O Module Faults and Diagnostics
26
Section 3 Controller Test and Replacement
27
Initial Tests
27
Lamp Test
27
Service Required Reset
27
Controller Leds
27
Controller Reset
28
Power Supply
29
Transfer Switch Power
29
Controller Power Supply
29
Powering the Controller for Testing (Service Kit GM25479)
30
Test Sequence
31
DIP Switch Positions
34
System Settings
35
Controller Source Settings
35
Voltage, Frequency, and Phase Rotation Checks
35
Voltage and Frequency Pickup and Dropout Settings
36
Meter Calibration
37
Time Delays
38
Engine Start
38
3.10 Position Microswitch Test
40
Programmed-Transition Interface Board
40
3.12 Controller Replacement
41
Section 4 Transfer Switch Troubleshooting
43
Transfer Switch Troubleshooting
43
Troubleshooting Table
43
Contacts
43
Rectifier Test
44
Solenoid Tests
44
Solenoid Coil Resistance
44
Solenoid Operation
45
Solenoid Operation Diagrams, 40--225 Amp Model KDT/KMT Open Transition Switches
46
Solenoid Operation Diagrams, 400--600 Amp Model KDT/KMT Open Transition Switches
47
Solenoid Operation Diagrams, Model KDP/KMP Programmed-Transition Models
48
Section 5 Component Replacement, Model KDT/KMT Switches
51
Introduction
51
Microswitch Replacement
52
40- -260 Amp
52
400--600 Amp
53
Power Panel Replacement
54
Arc Chute Replacement
55
Limit Switch Assembly Replacement
56
Solenoid and Rectifier Replacement
58
Solenoid and Rectifier Replacement, 40--225 Amp Models
58
Solenoid and Rectifier Replacement, 400--600 Amp Models
60
Section 6 Component Replacement, Model KDP/KMP Switches
65
Introduction
65
Component Replacement, 100--400 Amp Models
65
Disassembly, 100--400 Amps
65
Reassembly, 100--400 Amps
66
Printed Circuit Board Replacement, 100--400 Amps
68
Closing Coil Replacement, 100--400 Amps
69
Select Coil Replacement, 100--400 Amps
69
Trip Coil Replacement, 100--400 Amps
70
Arc Chute Replacement, 100--400 Amps
72
Component Replacement, 600 Amp Models
72
Closing Coil Replacement, 600 Amp Models
72
Shaft Adjustment, 600 Amp Models
73
Auxiliary Switch Replacement, 600 Amp Models
73
Trip Coil Replacement, 600 Amp Models
74
Select Coil Replacement, 600 Amp Models
75
Printed Circuit Board Replacement, 600 Amp Models
75
Arc Chute Replacement, 600 Amp Models
75
Appendix A Abbreviations
77
Appendix B Common Hardware Application Guidelines
79
Appendix C General Torque Specifications
80
Appendix D Common Hardware Identification
81
American Standard
82
Appendix E Common Hardware List
82
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