Kohler ConfidantZT730 Manuals

Manuals and User Guides for Kohler ConfidantZT730. We have 1 Kohler ConfidantZT730 manual available for free PDF download: Service Manual

Kohler ConfidantZT730 Service Manual (73 pages)

Vertical-shaft

Brand: Kohler | Category: Engine | Size: 6 MB

Table of Contents
1
Safety Precautions
2
Maintenance Instructions
3
Maintenance Schedule
3
Oil Recommendations
4
Fuel Recommendations
4
Storage
4
Speciﬁcations
5
Engine Dimensions with Low-Proﬁle Air Cleaner
5
Engine Dimensions with Heavy-Duty Air Cleaner
6
Engine Identification Numbers
7
General Specifications
7
Torque Specifications
7
Clearance Specifications
9
General Torque Values
12
Separate Tool Suppliers
13
Tools
13
Aids
14
Flywheel Holding Tool
15
Rocker Arm/Crankshaft Tool
15
Troubleshooting Guide
16
External Engine Inspection
17
Cleaning Engine
17
Crankcase Vacuum Test
18
Compression Test
19
Cylinder Leakdown Test
19
Air Cleaner/Intake
20
Precleaner
20
Paper Element
20
Air Cleaner Base
20
Breather Tube
20
Air Cooling
20
Fuel Line
21
Fuel Pump
21
Fuel System Tests
21
Performance
21
Carburetor
22
Troubleshooting Checklist
22
Keihin One-Barrel Carburetor Components
22
Walbro One-Barrel Carburetor Components
22
Troubleshooting-Carburetor Related Causes
23
Fuel Shut-Off Solenoid
23
Carburetor Circuits
23
Carburetor Adjustments
24
Carburetor Servicing
24
Float Setting
24
High Altitude Operation
25
Unitized Throttle and Choke Control
26
Governor/Throttle Control Connections
26
Throttle Cable Adjustment
27
Starting an Engine Equipped with Unitized Throttle and Choke Control
27
Governor System
28
Governor Components
28
Governor Adjustments
28
Lubrication System
29
Lubrication Components
29
Check Oil Level
29
Change Oil and Filter
29
Oil Sentry
30
Installation
30
Testing
30
Electrical System
31
Spark Plug Component and Details
31
Service
31
Inspection
31
Electronic Ignition Systems
32
Battery Maintenance
32
Battery Test
32
Carbon Fouled
32
Ignition System
33
Wiring Diagram-Electronic Ignition System Diagram
33
Electronic Ignition Systems Tests
34
Test for Spark
34
Battery Charging System
35
12/15/25 Amp Regulated Charging System
35
12/15/25 Amp Battery Charging Systems
36
Troubleshooting-Starting Difﬁ Culties
37
Starter System
37
Starter System
38
Inertia Drive Electric Starter Components
38
Drive Service
38
Retaining Ring Installation
38
Starter Disassembly
39
End Cap/Brush Replacement
39
Starter Reassembly
39
Solenoid Shift Starter Components
39
Brushes and Springs
40
Armature
40
Components and Details
40
Brush Replacement
40
Solenoid Tests
42
Retractable Starter Components
43
Remove Starter
44
Rope Replacement
44
Pawls Replacement
44
Install Starter
44
Emission Compliant Systems
45
Carbon Canister System
45
Operation
45
Maintenance
45
Twin Secondary Air Induction System
46
Single Secondary Air Induction System
46
Remove Inlet Screen
47
Inlet Components
47
Disassembly/Inspection and Service
48
External Engine Components
48
Disconnect Spark Plug Leads
49
Remove Fuel Pump
49
Remove Blower Housing and Outer Bafﬂes
49
Remove Throttle Controls
49
Remove Air Cleaner and Carburetor
50
Remove Inner Bafﬂes
50
Remove Ignition Modules
50
Remove Intake Manifold and Rectiﬁ Er-Regulator
50
Cylinder Head Components
51
Remove Valve Covers and Cylinder Heads
51
Remove Cylinder Heads
51
Disassemble Cylinder Heads
51
Valve Details
52
Valve Guides
53
Lapping Valves
53
Intake Valve Stem Seal
53
Flywheel/Ignition/Breather Components
53
Remove Debris Screen, Fan, and Flywheel
54
Remove Backing Plate and Stator
54
Remove Outer Breather Assembly
54
Crankshaft/Governor Gear/Oil Pump Components
54
Remove Oil Pan Assembly
55
Governor Assembly
55
Governor Shaft Component and Details
55
Oil Pump Assembly
55
Remove Camshaft and Valve Tappets
56
Remove Governor Cross Shaft
56
Governor Cross Shaft Oil Seal Details
56
Connecting Rods/Piston/Breather Components
56
Connecting Rods
57
Piston and Rings
57
Remove Crankshaft
58
Remove Flywheel and PTO End Oil Seals
58
Crankcase
58
Honing
58
Clean Cylinder Bore after Honing
59
Measuring Piston-To-Bore Clearance
59
Piston Detail
59
Reassembly
60
Install Flywheel End Oil Seal
60
Install Breather Filter and Outer Cover
60
Fastener Torque Sequence and Sealant
60
Install Governor Cross Shaft
61
Install Crankshaft
61
Install Connecting Rods with Pistons and Rings
61
Piston and Connecting Rod Details
61
Install Valve Tappets and Camshaft
62
Install Oil Seal in Oil Pan
62
Oil Seal Component and Detail
62
Install Oil Pan Assembly
63
Sealant Pattern
63
Fastener Torque Sequence
63
Install Breather Reed and Outer Cover
64
Breather Cover Sealant
64
Install Stator and Backing Plate
64
Install Flywheel and Fan
64
Assemble and Install Cylinder Heads
65
Valve Stem Seals
65
Install Rocker Arms
65
Adjust Valve Clearance
66
Install Valve Covers
66
Adjusters Retaining Push Rods
66
Valve Cover RTV Sealant
66
Install Spark Plugs
67
Install Ignition Modules
68
Install Intake Manifold
68
Install Inner and Outer Cylinder Bafﬂes
68
Install Carburetor
68
Install External Governor Controls
69
Control Bracket Components
69
Throttle and Choke Components
69
Install Throttle and Choke Controls
69
Install Blower Housing
70
Install Fuel Pump
70
Fuel Pump Components
70
Install Oil Filter and Fill Crankcase with Oil
70
Connect Spark Plug Leads
71
Prepare Engine for Operation
71

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Kohler ConfidantZT730 Service Manual (73 pages)

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