Kohler 4CZ Manuals

Manuals and User Guides for Kohler 4CZ. We have 1 Kohler 4CZ manual available for free PDF download: Operating And Installation Manual

Kohler 4CZ Operating And Installation Manual

Kohler 4CZ Operating And Installation Manual (81 pages)

Marine Generator Sets

Brand: Kohler | Category: Inverter | Size: 2 MB

Table of Contents

Table of Contents
3
Subject

4
Safety Precautions and Instructions

4
- Exhaust System
  5
- Hot Parts
  8
Reference Material

11
- Additional References
  12
- Routine Service Parts
  13
Glossary of Abbreviations

14
- Introduction
  16
  - General Specifications
    16
Section 1. Specifications

16
- Generator
  17
  - Engine
    18
  - Accessories
    20
  - Circuit Breakers
    20
- Service Views
  21
Section 2. Operation

22
- Prestart Checks
  22
- Controller
  23
  - Starting
    24
  - Stopping
    24
  - Circuit Protection
    25
  - Engine Safety Shutdown Switches
    25
  - Shutdown Switches
    26
  - Remote Panels (Optional)
    27
  - Remote Start Panel
    27
- Section 3. Scheduled Maintenance
  
  29
  - Service Schedule
    30
  - Lubrication System
    32
  - Specifications
    32
    
    Oil Check
    32
  - Adding Oil
    33
    
    Oil Change/Oil Filter Change
    33
  - Fuel System
    34
  - Specifications
    34
    
    Fuel Pump Screen
    35
    
    Carburetor Adjustments
    36
    
    Carburetor/Choke Lubrication
    36
  - Ignition System
    37
    
    Ignition System Service
    37
  - Spark Plugs
    37
    
    Cooling Systems-Closed/Heat Exchanger
    40
    
    Filling and Checking
    40
    
    Flushing and Cleaning
    42
  - Anticorrosion Zinc
    44
    
    Air Cleaner and Mixing Elbow
    45
    
    Pressure Cap
    45
    
    Servicing Air Cleaner
    45
    
    Servicing Mixing Elbow
    45
    
    Siphon Break
    45
  - Battery
    46
    
    Checking Electrolyte Level
    46
    
    Checking Specific Gravity
    46
    
    Cleaning
    46
    
    Charging
    47
  - Valve Adjustment
    48
  - Governor
    50
    
    Governor Adjustment
    50
    
    Lubrication
    50
    
    Generator Service
    51
    
    Wattage Requirements
    51
  - General
    51
    
    Storage Procedure
    52
- Section 4. Troubleshooting
  
  53
  - Engine
    53
  - Electrical System
    55
  - Generator
    56
- Section 5. Wiring Diagrams
  
  57
  - Motor Loads
    63
Section 6. Installation

63
- Introduction
  63
- Generator Selection and Wattage Requirements
  63
  - Lighting Load
    63
- Appliance Loads
  64
  - Kilowatt Derating
    64
  - Location
    66
- General
  66
  - Space
    66
  - Mounting
    66
  - Ventilation
    66
- Fuel Supply
  67
- Fuel Systems
  67
- Cooling Systems
  69
- General
  69
  - Closed/Heat Exchanger
    70
  - Exhaust Systems
    71
- General
  71
  - Above Waterline
    73
  - MID/Below Waterline
    73
  - Electrical Systems
    74
    
    AC Voltage Connections
    74
    
    Installation in Steel or Aluminum Vessels
    74
- Battery
  75
  - Wiring
    75
  - Remote Start Switch Connection
    76
- Section 7. Installation Drawings
  
  77
- Section 8. Parts Ordering Instructions
  
  79
- Section 9. Operating Hour Service Log
  
  80

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