Kobelco SK500XDLC-10 Manuals

Manuals and User Guides for Kobelco SK500XDLC-10. We have 2 Kobelco SK500XDLC-10 manuals available for free PDF download: Operation Manual, Shop Manual

Kobelco SK500XDLC-10 Operation Manual (365 pages)

Brand: Kobelco | Category: Excavators | Size: 49 MB

Table of Contents
3
Important Information
11
Preface
13
Store Operation & Maintenance Manuals on the Machine
14
Safety Information in Messages or Labels in this Manual and on the Machine
15
Safety Labels
16
Summary of the Machine
17
Qualification for Operating the Machine
18
Cab with Rops (Roll-Over Protective Structure)/Falling Objects Protective Structure
19
Ordering Parts and Service
20
Warranty
21
Important Notification
22
Safety Instructions
23
Safety Labels & Decals
25
Always Make Sure All of the Safety Labels Are Legible and Not Damaged
25
Location of Safety Labels & Decals
26
Safety Labels
29
Pre-Start Safety
34
Operation Rules
34
Protection Tools
35
Abnormal and Emergency Condition
36
Potential Hazards When Operating
37
Fire Prevention
38
Getting on and off the Machine
39
Pre-Start up Inspection on the Machine
40
Secure Visibility
41
Be Aware of Your Surroundings
41
Precautions for Operation
43
Starting
43
Traveling
47
Prohibited Operations
50
Safety Check on the Parking Machine
57
At the End of each Shift
58
Precautions of Inspection & Maintenance
59
Periodic Inspections
59
Before Inspection & Maintenance
60
During Inspection & Maintenance
61
Prohibited in Inspection & Maintenance
66
After Inspection & Maintenance
67
Precautions for Battery
68
Handling the Battery
68
Handling of the Accumulator or Gas Spring
70
Towing the Machine
71
Towing Method of the Machine
71
Machine Familiarization
73
Basic Components of the Machine
75
Operator's Station Nomenclature
77
Gauge Cluster
79
Multi-Display
80
Engine Coolant Temperature Meter
80
Fuel Level Meter
80
Hour Meter
80
Screen Change Switch
81
Buzzer Stop Switch
82
Work Mode Select Switch
83
Washer Switch
84
Wiper Switch
84
Travel Speed Select Switch
85
Auto Acceleration Switch
86
Attachment Mode Select Switch
87
Menu Switch
88
User Menu Setting
89
Display for Maintenance
100
Warning Display Screen
101
Clogging Detector of Hydraulic Oil Filter
103
Handling of Switches and Meters
104
Starter Switch
104
Engine Throttle
104
Working Light (Boom and Deck)
105
Heavy Lift Switch
105
Pressure Release Switch
106
Quick Hitch Operation Switch
106
Cap (Option Switch)
107
Horn Switch
107
Power Boost Switch
107
Engine Throttle for Redundant Mode
108
Swing Parking Brake Release Switch
109
Kpss Release Switch
109
Engine Stop Switch
110
Power Supply
110
Usb Port/External Input Terminal (Aux)
111
Level Gauge
111
Handling of Levers and Pedals
112
Location of Levers and Pedals
112
Control Lock Lever
113
Operator Control Levers
114
Travel Lever & Pedal
115
Handling of Fuse & Relay Box
116
About Fuse & Relay Box
116
Replacing Fuses
116
Fuse Capacity and Circuit Name
117
Handling of Fusible Link (for Starter)
118
Fusible Link Inspection/Replacement
119
Controller
120
Handling of Radio
121
Name of each Part
121
Receivable Frequency
122
Source on
122
Switching Source
123
Fm/Am
124
Usb Audio
127
Bluetooth Audio
132
Aux
133
Clock Display
133
Volume Control
134
Display Change
135
Menu
137
Bluetooth Audio Function, and Usb Port/External Input Terminal
145
Air Conditioner
146
Grille (Air Outlet)
146
Air Conditioner Control Panel
147
Air Conditioner Operation Panel
148
How to Use Air Conditioner
151
Self-Diagnosis Function in Display Monitor
153
Handling at In-Season/Off-Season
154
Handling of Seat Belt
155
How to Fasten Seat Belt
155
How to Unfasten Seat Belt
155
Handling of Operator's Seat
156
Height and Tilt Adjustment
156
Reclining Adjustment
156
Front/Rear Seat Adjustment
156
Forward and Rearward Adjustment of Control Stand
157
Arm Rest Adjustment
157
Head Rest Adjustment
157
Suspension Adjustment
157
Handling Parts Inside Cab
158
Cab Door Lock
158
Opening Door from Inside of Cab
158
Opening/Closing Front Window (Upper)
159
Retracting Front Window (Lower)
160
Cab Room Lamp
160
Emergency Escape from Operator'sstation
161
Other Accessories
162
Tool Box
162
Grease Gun Holder
162
Cup Holder
162
Guard/Side Door (with Lock)
163
Battery Power-Off Switch
164
Machine Operation
165
Everyday Check-Up
167
Check before Starting Engine
168
Checking Coolant Level and Refilling
168
Checking Engine Oil Level of Engine Oil Pan and Refilling
169
Checking Fuel Level and Refueling
170
Draining Fuel Pre-Filter
171
Checking Oil Level of Hydraulic Oil Tank
172
Checking Alternator Belt and Air Conditioning Compressor Belt
173
Adjustment of Operator's Seat
174
Adjustment of Mirrors
175
Checking Multi-Display
178
Checking Working Light
178
Checking of Air Cleaner Inlet
178
Starting Engine
179
Start-Up under Normal Temperature Conditions
179
Start up in Cold Conditions
180
Using Jumper Cables
181
Stopping Machine Engine
183
Check after Starting Engine
184
Check of Pilot Control Shut-Off Lever
184
Check of Engine and Multi-Display
185
Warming-Up
186
Engine Warming-Up
186
Warming-Up Hydraulic Oil
187
Auto Idling Stop Function
188
Restart after Auto Idle Stop
188
Selection of Work Mode
189
Switching Attachment Mode
190
Machine Operation
191
Precautions of Machine Operation
191
Travel Procedures
192
Changing Travel Speed (1St and 2Nd)
194
Machine Operation in Water or on Soft Ground
195
Getting out of Soft Ground
196
Swing and Attachment Operations
197
Work Procedures of Machine
201
Digging Work
201
Loading Work
201
Always Park Machine Properly
202
Parking Machine on Slope
202
Inspection and Check after Operation
203
Machine Operation in Adverse Conditions
204
Operation in Cold Condition
204
Operation at Seashore
205
Operation in Sandy and Dusty Areas
205
Precautions for Long-Term Storage
206
Washing Machine
206
Refilling Oil/Greasing
206
Battery
206
Coolant
206
Prevention of Dust and Moisture
207
Periodical Lubricating Operation (During Storage)
207
Treatment after Long-Term Storage
207
Inspection and Maintenance
209
General
211
Inspecting and Maintaing Machine
212
Periodic Inspection and Maintenance
212
Precautions of Inspection and Maintenance
212
Lubricant, Fuel & Coolant Specifications
213
About Use of Bio-Oil (Biodegradable Hydraulic Oil)
215
Grease and Oil for Use
215
Precautions for Bio-Oil
215
Replacement Interval of Bio-Oil
215
Flushing Procedures of Bio-Oil
215
Maintenance Parts
216
Tightening Torques for Bolts & Nuts (Specific Positions)
217
Tightening Torques for Capscrews and Nuts
219
Tightening Torques for Joints & Hydraulic Hoses
221
Inspection and Maintenance Chart
223
Maintenance When Required
228
Cleaning Radiator, Oil Cooler Core and Screen
228
Checking and Replacing Wiper Blades
229
Washer Fluid Inspection
230
Replacing Bucket
231
Replacing Tooth Point and Side Cutter
233
Inspection and Adjustment of Bucket Gap Adjustment Mechanism
236
Bleeding Air from Fuel Piping
237
Releasing Internal Pressure in Hydraulic System
238
Greasing Attachment/Equipment
239
Hour (Daily) Inspection & Maintenance Procedures
240
Greasing Attachment
240
Hour Inspection & Maintenance Procedures
242
Inspecting and Maintaining Battery
242
Draining Water and Sediment in Fuel Tank
245
Adjusting Crawler Tension
246
Hour Inspection & Maintenance Procedures
248
Checking Oil Level of Travel Reduction Unit
248
Checking Intake System Rubber Hose
250
Hour (3-Month) Inspection & Maintenance Procedures
251
Adjusting Alternator Belt and Air Conditioning Compressor Belt
251
Checking Radiator Hoses
255
Cleaning or Replacing Air Conditioner Filters
257
Inspecting, Cleaning, or Replacing Air Cleaner Element
259
Cleaning or Replacing Radiator Cap
261
Hour (6-Month) Inspection & Maintenance Procedures
262
Replacing Engine Oil and Engine Oil Filter
262
Replacing Fuel Pre-Filter
265
Replacing Fuel Filter
267
Greasing Swing Bearing
268
Checking Swing Bearing Mounting Bolt for Looseness
268
Cleaning Fuel Tank Cap and Strainer
269
Lubricating Push Rod of Control Lever
270
Checking Air Conditioner Refrigerant
271
1000 Hour (12-Month) Inspection & Maintenance Procedures
273
Replacing Return Filter
273
Replacing Air Breather Element
275
Checking Engine Mounting Bracket for Tightening Condition
276
Checking Battery Voltage
277
Replacing Pilot Line Filter
278
Replacing Drain Filter Cartridge
278
2000 Hour Inspection & Maintenance Procedures
279
Replacing Coolant
279
Replacing Oil in Swing Reduction Unit
281
Replacing Oil in Travel Reduction Units
282
Cleaning Suction Strainer
283
Greasing Swing Reduction Unit
285
Checking Grease in Swing Grease Bath
286
5000 Hour Inspection & Maintenance Procedures
287
Replacing Hydraulic Oil
287
Transportation
289
Strictly Observe Transportation Related Laws and Regulations
291
Loading/Unloading the Machine
292
Loading
293
Fixing the Machine
295
Unloading
296
Machine Lifting
297
Lifting Procedures
298
Transport Position
299
Water Proof Procedures for the Camera Cable When the Counterweight Is Removed or Installed
307
Installing and Removing Mirror
309
Specification
311
General Specifications
313
Shoe Types and Uses
314
SK500XDLC-10 (SHD Spec.)
314
SK520XDLC-10 (ME Spec.)
314
Working Ranges
316
Backhoe Attachment
316
Attachment Type and Combination
318
Front Attachment Variation
318
Machine Operation Management System
321
Remote Download System
324
Optional Equipment
327
Operation of Hydraulic Nibbler (Crusher) and Breaker
329
Selection of Nibbler (Crusher) and Breaker
329
Installation of Nibbler (Crusher) or Breaker
329
Precautions in Use of Breaker
329
Precautions in Use of Nibbler (Crusher)
334
Selection of Attachment Mode and Selector Valve
339
Selection of Attachment Mode
339
Switching Selector Valve
341
Switching Stop Valve
342
Flow Rate Adjustment
343
Operation
344
Pedal Lock Device
344
Pedal Operations for Hydraulic Breaker and Nibbler (Crusher) Opening/Closing
345
Control of Proportional Hand Control Extra, Nibbler (Crusher), Breaker
346
Extra Hand Control
347
Horn Switch
347
Nibbler (Crusher) Operation
347
Breaker Operation
348
Power Boost Switch
348
Control of Proportional Hand Control Nibbler (Crusher), Breaker
349
Horn Switch
350
Nibbler (Crusher) Operation
350
Breaker Operation
351
Power Boost Switch
351
Periodic Inspection and Maintenance of Nibbler (Crusher) and Breaker
352
Periodic Inspection and Maintenance Chart of Nibbler (Crusher) and Breaker
352
Reinforcement of Attachment
352
Precautions from Breaker Manufacturers
353
Multi-Control Valve
354
Quick Hitch
356
Prohibited Works
356
Precautions for Use
357
Removing Front Attachment
358
Installing Front Attachment
359
Manual Switching of Pressure Reducing Valve for Quick Hitch
360
Dual Monitor
361
Name of each Part
361
Menu Screen
361
Main Menu
362
Picture Adjustment (Picture)
362
Setting of Camera Related Items (Camera)
363
Switching of Dimmer (Light Adjustment) (Dimmer)
364
Side Camera (Right Side)
365

Kobelco SK500XDLC-10 Shop Manual (12 pages)

HYDRAULIC EXCAVATOR

Brand: Kobelco | Category: Excavators | Size: 0 MB

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