KMT Streamline SL-V Plus series Manuals

KMT Streamline SL-V Plus series Manuals

Manuals and User Guides for KMT Streamline SL-V Plus series. We have 1 KMT Streamline SL-V Plus series manual available for free PDF download: Operation And Maintenance Manual

KMT Streamline SL-V Plus series Operation And Maintenance Manual

KMT Streamline SL-V Plus series Operation And Maintenance Manual (304 pages)

WATERJET INTENSIFIER

Brand: KMT | Category: Cutter | Size: 9 MB

Table of Contents

Table of Contents
3
Appendix

7
1 Introduction

8
- Overview
  8
- Performance Features and Options
  8
- Operational Overview
  10
  - Low Pressure Water System
    10
  - Recirculation System
    10
  - Hydraulic System
    10
  - High Pressure Water System
    10
  - Operating System
    11
- Safety
  12
  - Lockout/Tagout Procedure
    12
  - Warning Labels
    13
  - Emergency Medical Treatment
    15
- Worldwide Product Support
  15
- Spare Parts
  16
- Manual Organization
  16
- Equipment and Service Manual Questionnaire
  17
2 Installation

20
- Overview
  20
- Installation Summary
  20
- Site Requirements
  21
  - Transporting
    22
- Power Requirements
  23
- Service Connections
  24
  - Cooling Water (Oil-To-Water Models)
    25
  - Cutting Water
    26
  - Drain
    26
  - Plant Air
    26
  - Contaminated Waste Drain
    27
- Flow Requirements
  27
- High Pressure Piping
  28
  - Measurements and Dimensions
    29
  - Hand Coning
    30
  - Power Coning
    31
  - Hand Threading
    31
  - Power Threading
    32
- High Pressure Connections
  32
  - Standard Connections
    33
  - Anti-Vibration Connections
    33
- Commissioning
  34
- Decommissioning
  37
3 Maintenance

38
- Overview
  38
  - Daily Inspection
    38
  - Periodic Maintenance
    38
  - High Pressure System Maintenance
    39
- Maintenance Precautions
  40
- Tool Kits
  40
4 Operation

42
- Overview
  42
- Startup Sequence
  43
  - Startup after Motor Stop
    43
  - Startup after Emergency Stop
    43
- Display Controls
  44
- Main Menu
  45
- Run Screens
  46
- Pressure Control Screen
  47
- Setup Screens
  48
- Stroke Rate Screens
  49
- Hours Screens
  51
- Run Screen Alarms
  52
- Alarm Banners
  54
- Alarms Screen
  55
  - Installing a New Battery
    57
- Alarm History
  57
  - Changing the Date and Time
    58
- Configuration Screen
  58
- Maintenance Screen
  58
- Language Screen
  59
5 Low Pressure Water System

62
- Cutting Water Supply
  62
- Operation
  62
- Service and Maintenance Procedures
  64
  - Filter Assembly and Strainer Maintenance
    64
  - Booster Pump Adjustment
    65
6 Recirculation System

67
7 Hydraulic System

75
- Overview
  75
- Optional System Components
  76
- Operation
  76
- Service and Maintenance Procedures
  78
8 Electrical System

92
- Overview
  92
- Optional System Components
  92
- Operation
  93
  - Sensors and Solenoids
    96
  - Softstarter
    100
- Service and Maintenance Procedures
  101
  - Proximity Switch Maintenance
    102
  - Optical Relay Maintenance
    103
9 High Pressure Water System

105
- System Options
  106
- Operation
  106
  - Redundant Intensifiers
    107
- System Components
  109
- Service and Maintenance Overview
  110
  - Torque Specifications
    111
  - Specialized Maintenance Tools
    113
- High and Low Pressure Water Piping
  114
- High Pressure Cylinder Assembly
  114
- Hard Seal End Caps
  118
  - Hard Seal End Cap Removal
    118
  - Hard Seal End Cap Installation
    119
- Sealing Head
  120
  - High Pressure Discharge Check Valve
    120
  - Low Pressure Inlet Check Valve
    122
  - Sealing Head Maintenance
    123
- High Pressure Seal Assembly
  124
- Hydraulic Cartridge Seal and Plunger Removal
  126
  - Plunger Maintenance
    128
  - Plunger Installation
    128
  - Hydraulic Cartridge Seal
    129
- Hydraulic Piston
  130
  - Hydraulic Piston Removal
    131
  - Bearing Rings and Seal Assembly
    132
  - Plunger Button Sockets, Seals and Retainer Pins
    132
  - Internal Check Valves
    133
  - Hydraulic Piston Installation
    134
- Hydraulic Cylinder Maintenance
  135
- High Pressure Attenuator
  135
- High Pressure Dump Valve
  136
- Weep Holes
  145
10 Troubleshooting

148
- Overview
  148
- Troubleshooting Guide
  149
- Softstarter
  159
11 Specifications

161
- Overview
  161
- Installation Specifications
  161
  - Environment
    161
  - Sound Level
    162
  - Equipment Dimensions and Weights
    162
  - Service Connections
    162
  - Plant Air
    163
- Water Specifications
  163
  - Cutting Water Supply
    163
  - Cooling Water Supply
    164
  - Water Quality Standards
    165
- Electrical Specifications
  167
  - Electrical System
    167
  - Ampacity and Power Voltage Requirements
    167
- Hydraulic and High Pressure Water System Specifications
  168
  - Hydraulic System
    168
  - High Pressure Water System
    168
  - Orifice Capacity
    169
- Torque Specifications
  171
12 Parts List

173
- Overview
  173
- Index
  174

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