Kettler Traveller GOLD 5R PLUS Manuals

Manuals and User Guides for Kettler Traveller GOLD 5R PLUS. We have 1 Kettler Traveller GOLD 5R PLUS manual available for free PDF download: Translation Of The Original Operating Instructions

Kettler Traveller GOLD 5R PLUS Translation Of The Original Operating Instructions

Kettler Traveller GOLD 5R PLUS Translation Of The Original Operating Instructions (154 pages)

City and trekking bicycle

Brand: Kettler | Category: Bicycle | Size: 19 MB

Table of Contents

Table of Contents
2
1 About These Operating Instructions

7
- Manufacturer
  7
- Language
  7
- Laws, Standards and Directives
  7
- For Your Information
  7
- Warnings
  7
- Markups
  8
- Nameplate
  9
- Type Number and Model
  10
- Identifying the Operating Instructions
  10
  - Safety
    11
2 Safety

11
- Residual Risks
  11
- Risk of Battery Fire and Explosion
  11
- Risk of Fire and Explosion Due to
  11
  - Short Circuit in the Battery
    11
- Fire Hazard Caused by Overheated
  11
- Electric Shock Caused by Electric
  11
  - Drive System
    11
- Risk of a Fall Due to Incorrectly Set Quick Releases
  12
- Risk of Fire and Burns Due to Hot Motor
  12
- Key Breaking off
  12
- Toxic Substances
  12
- Brake Fluid
  12
- Suspension Oil
  12
- Defective Battery
  12
- Requirements for the Rider
  12
- Vulnerable Groups
  12
- Personal Protective Equipment
  12
- Safety Markings and Safety Instructions
  13
- What to Do in an Emergency
  13
- Dangerous Situation in Road Traffic
  13
- Leaked Brake Fluid
  13
- Battery Vapours Emitted
  14
- Battery Fire
  14
- Leaked Brake Fluid
  14
- Oil and Lubricant Leaks from the Fork
  14
- Oil and Lubricant Leaks from the Rear
  14
  - Frame Damper
    14
3 Overview

15
- Description
  16
- Wheel
  16
- Valve
  16
- Suspension
  16
- Rigid Fork
  16
- Suspension Fork
  16
- Steel Suspension Fork
  18
- Air Suspension Fork
  18
- Suntour Rear Frame Damper
  20
  - Rockshox Rear Frame Damper
    20
  - Brake System
    21
  - Rim Brake
    21
  - Disc Brake
    21
- Back-Pedal Brake
  22
- Abs
  22
- Electric Drive System
  24
- Rechargeable Battery
  24
- Frame Battery
  25
- Pannier Rack Battery
  26
- Integrated Battery
  26
  - Display
    27
  - Riding Light
    27
  - Charger
    27
- Proper Use
  28
- Improper Use
  29
- Maximum Permitted Total Weight
  30
- Data Privacy Information
  30
- Technical Data
  31
- Pedelec
  31
- Emissions
  31
- Tightening Torque
  31
- Purion Display
  31
- Active Line Motor
  31
- Active Line Plus Motor
  31
- Performance Line Motor
  32
- Performance Line CX Motor
  32
- Bicycle Lighting
  32
- Powerpack 300 Battery
  32
- Powerpack 400 Battery
  32
  - Powerpack 500 Battery
    32
  - Powertube 400 Battery
    33
  - Powertube 500 Battery
    33
  - Powertube 625 Battery
    33
  - BOSCH Pedelec ABS BAS100
    33
  - Description of Controls and Screens
    34
  - Handlebars
    34
  - Battery Level Indicator
    34
  - Display
    34
  - Indicator Unit Km/H or Mph
    34
  - Tachometer Screen
    34
  - Information Display
    34
  - Level of Assistance
    35
  - System Message
    35
  - ABS Indicator Lamp
    35
  - Environmental Requirements
    36
  - Transporting and Storing
    38
  - Physical Transport Characteristics
    38
  - Designated Handles/Lifting Points
    38
- Transporting
  39
- Using the Brake Transport Securing System
  39
- Transporting the Pedelec
  39
- Shipping a Pedelec
  39
- Transporting the Battery
  39
- Shipping the Battery
  39
- Storing
  40
- Break in Operation
  40
- Preparing a Break in Operation
  40
- Carrying out a Break in Operation
  40
5 Assembly

41
- Required Tools
  41
- Unpacking
  41
- Scope of Delivery
  41
- Preparing the Battery
  41
- Checking the Battery
  41
- Retrofitting a Powertube
  41
  - Adapter 400 or 500
    41
- Fit Battery Cover Onto Bosch Powertube 625 Battery (Horizontal)
  42
- Fit Battery Cover Onto Bosch
  42
  - Powertube 500 Battery (Horizontal)
    43
- Commissioning
  44
- Installing the Wheel in the Suntour Fork
  45
- Screw-On Axle (15 MM)
  45
- Screw-On Axle (20 MM)
  45
- Quick Release Axle
  46
- Quick Release
  47
- Installing the Wheel in the FOX Fork
  48
- Quick Release (15 MM)
  48
- Kabolt Axle
  49
- Checking the Stem and Handlebars
  49
- Checking the Connections
  49
- Firm Hold
  50
- Checking the Headset Backlash
  50
- Pedelec Sale
  50
6 Operation

51
- Risks and Hazards
  51
- Personal Protective Equipment
  52
- Tips for a Greater Range
  52
- Error Message
  53
- Display
  55
- Rechargeable Battery
  55
- Instruction and Customer Service
  56
- Adjusting the Pedelec
  56
- Adjusting the Saddle
  56
- Adjusting the Saddle Tilt
  56
- Determining the Seat Height
  56
- Adjusting the Seat Height with Quick
  57
  - Release
    57
- Adjusting the Seat Position
  57
  - Adjusting the Handlebars
    58
- Adjusting the Stem
  58
- Adjusting the Height of the Handlebars
  58
- Setting the Pressure Point on a Magura Brake Lever
  60
- Adjusting the Damping Sag
  61
- Adjusting the Suntour Fork Steel Suspension
  62
- Adjusting the Suntour Fork Air Suspension
  62
- Setting the Suntour Rear Frame Damper
  68
- Adjusting the Rockshox Suspension Fork
  69
- Adjusting the Rockshox Rear Frame Damper
  69
  - Rear Frame Damper Compression Adjuster
    70
  - Adjusting the Suntour Rear Frame Damper
    71
  - Adjusting the Rockshox Compression Adjuster
    71
  - Accessories
    72
  - Child Seat
    72
  - Trailer
    73
  - Trailer Approval for ENVIOLO Hub Gear
    73
  - Pannier Rack
    74
- Mobile Holder
  74
- Suspension Fork Coil Spring
  74
- Tubeless and Airless
  74
- Check List before each Ride
  75
- Using the Kickstand
  76
- Raising the Kickstand
  76
  - Using the Pannier Rack
    76
  - Using the Saddle
    76
- Rechargeable Battery
  77
- Frame Battery
  77
- Removing the Frame Battery
  77
- Inserting the Frame Battery
  77
- Pannier Rack Battery
  77
- Removing the Pannier Rack Battery
  77
- Inserting the Pannier Rack Battery
  77
- Integrated Battery
  78
- Removing the Integrated Battery
  78
- Inserting the Integrated Battery
  78
- Charging the Battery
  79
- Charging the Dual Battery
  79
- Charging Process When Two Batteries Are Used
  79
- Charging Process When One Battery Is Used
  80
- Using Double Battery Model with a
  80
  - Single Battery Only
    80
- Waking the Battery
  80
- Electric Drive System
  81
- Switching on the Electric Drive System
  81
- Switching off the Electric Drive System
  81
- Display
  82
- Overview of Actions on the Display
  82
  - Screen
    82
- Switching on the Display
  82
- Switching off the Display
  82
- Using the Push Assist System
  83
- Using the Riding Light
  83
- Selecting the Level of Assistance
  83
- Journey Information
  83
- Switching the Journey Information
  83
- Resetting the Trip Distance
  83
- Resetting the Range
  84
- Changing the Tachometer Unit
  84
- Displaying Versions and Type Numbers
  84
- Set Display Screen Brightness
  84
- Using the USB Port
  84
- Replacing the Battery
  84
- Brake
  85
- Using the Brake Lever
  86
- Using the Back-Pedal Brake
  86
- Using ABS
  86
- While Riding
  87
- Suspension and Damping
  88
- Suspension Fork Compression Adjuster
  88
- Adjusting the Suntour Compression Adjuster
  89
- Adjusting the Rockshox Compression Adjuster
  89
- Adjusting the Rockshox Rear Frame Damper Threshold
  90
  - Gear Shift
    91
  - Using the Derailleur Gears
    91
- Using a Hub Gear
  91
- Using Eshift
  92
- Eshift with Shimano DI2 Automatic Hub Gears
  92
  - Gears
    92
- Eshift with Manual Shimano DI2 Hub Gears
  92
  - Parking the Pedelec
    93
  - Cleaning and Servicing
    94
- Cleaning after each Ride
  94
- Cleaning the Suspension Fork
  94
- Cleaning the Rear Frame Damper
  94
- Cleaning the Pedals
  94
  - Basic Cleaning
    95
  - Cleaning the Frame
    95
  - Cleaning the Stem
    95
  - Cleaning the Wheel
    95
  - Cleaning the Drive Elements
    95
  - Cleaning the Rear Frame Damper
    95
  - Cleaning the Chain
    96
  - Cleaning the Battery
    96
  - Cleaning the Display
    96
  - Cleaning the Motor
    96
  - Cleaning the Brake
    97
  - Servicing
    97
  - Servicing the Frame
    97
  - Servicing the Stem
    97
  - Servicing the Fork
    97
- Servicing the Drive Elements
  97
- Servicing the Pedals
  97
- Servicing the Chain
  97
- Maintenance
  98
- Wheel
  98
- Checking the Tyres
  98
- Checking the Pressure Point
  100
- Checking the Brake Discs for Wear
  100
- Checking the Electrical Cables and Brake Cables
  100
- Checking the Gear Shift
  100
- Checking the Stem
  100
- Checking the USB Port
  100
- Checking the Belt and Chain Tension
  100
8 Maintenance

101
- Suspension System
  102
- Rear Frame Damper
  102
- Suspension Fork
  103
- Suspension Seat Post
  104
- Axle with Quick Release
  104
- Checking the Quick Release
  105
- Maintaining the Stem
  105
- Adjusting the Gear Shift
  105
- Cable-Operated Gear Shift, Single-Cable
  105
- Cable-Operated Gear Shift, Dual-Cable
  106
- Cable-Operated Twist Grip, Dual-Cable
  106
9 Troubleshooting, Fault Clearance and Repair

107
- Troubleshooting and Fault Clearance
  107
- The Drive System or Display Do Not Start up
  107
- Error Message
  107
- Fault in the Assistance System
  108
- Battery Error
  109
- On-Board Computer Error
  110
- Lighting Does Not Work
  110
- Other Errors
  111
- Suspension Fork
  112
- Rebound too Fast
  112
- Rebounding too Slowly
  113
- Suspension too Soft on Inclines
  114
- Excessively Hard Damping on Bumps
  115
- Rear Frame Damper
  116
- Rebound too Fast
  116
- Rebounding too Slowly
  117
- Suspension too Soft on Inclines
  118
- Excessively Hard Damping on Bumps
  119
- Repair
  120
- Original Parts and Lubricants
  120
- Replacing the Lighting
  120
- Adjusting the Headlight
  120
- Tyre Clearance Check
  120
10 Recycling and Disposal

121
11 Documents

122
- Parts List
  122
- Traveller E-Silver 7 RT2
  122
- Traveller E-Gold 8 K
  123
- Traveller E-Gold 8F
  124
- Traveller E-Gold 8R
  125
- Traveller E-Silver 8, Diamant
  126
- Traveller GOLD 10 PLUS
  127
- Traveller GOLD 5R PLUS
  128
- Traveller E TRANSHILL CX12
  129
- Traveller E-GOLD 5 PLUS FL BELT
  130
- Traveller E-GOLD 5 PLUS RT BELT
  131
  - Assembly Report
    132
  - Maintenance Instructions
    134
  - Charger Operating Instructions
    138
  - Glossary
    146
  - Abbreviations
    148
- Simplified Terms
  148
Appendix

149
- Translation of the Original EC/EU Declaration of Conformity
  149
  - Declaration of Conformity for Incomplete Machine
    150
  - Keyword Index
    153

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