Kettler SHIMANO KS127 Series Manuals

Manuals and User Guides for Kettler SHIMANO KS127 Series. We have 1 Kettler SHIMANO KS127 Series manual available for free PDF download: Translation Of Original Operating Instructions

Kettler SHIMANO KS127 Series Translation Of Original Operating Instructions

Kettler SHIMANO KS127 Series Translation Of Original Operating Instructions (219 pages)

Brand: Kettler | Category: Exercise Bike | Size: 24.17 MB

Table of Contents

Table of Contents

2
- 1 About These Operating Instructions
  
  11
  - Manufacturer
    11
  - Laws, Standards and Directives
    11
  - Language
    11
  - For Your Information
    11
  - Warnings
    11
  - Markups
    11
  - Type Number and Model
    12
  - Frame Number
    12
  - Identifying the Operating Instructions
    12
  - Aim of the Operating Instructions
    13
- 2 Safety
  
  14
  - Residual Risks
    14
  - Risk of Fire and Explosion
    14
  - Rechargeable Battery
    14
  - Overheated Charger
    14
  - Hot Components
    14
  - Electric Shock
    15
  - Damage
    15
  - Water Penetration
    15
  - Condensation
    15
  - Risk of a Crash
    15
  - Incorrect Quick Release Setting
    15
  - Incorrect Tightening Torque
    15
  - Incorrect Component
    15
  - Risk of Amputation
    15
  - Key Breaking off
    15
  - Malfunctions Due to Bluetooth
    16
  - Toxic Substances
    17
  - Brake Fluid
    17
  - Suspension Oil
    17
  - Lubrication Oil
    17
  - Defective Battery
    17
  - Requirements for Riders
    17
  - Vulnerable Groups
    17
  - Personal Protective Equipment
    17
  - Safety Guards
    17
  - Safety Markings and Safety Instructions
    18
  - What to Do in an Emergency
    18
  - Dangerous Situation in Road Traffic
    18
  - Leaked Brake Fluid
    18
  - Battery Vapours Emitted
    19
  - Battery Fire
    19
  - Oil and Lubricant Leaks from the Rear Frame Damper
    19
  - Oil and Lubricant Leaks from the Fork
    19
- 3 Description
  
  20
  - Proper Use
    20
  - Improper Use
    21
  - Permitted Total Weight (PTW)
    22
  - Environmental Requirements
    23
  - Nameplate
    25
  - Components
    26
  - Overview
    26
    
    Chassis
    27
    
    Frame
    27
    
    Steering Headset
    27
    
    Steering System
    27
    
    Stem
    27
    
    Fork
    28
    
    Handlebars
    28
    
    Suspension
    29
    
    Suspension Fork
    29
    
    Rear Frame Damper
    33
    
    FOX Rear Frame Damper
    36
    
    Rim
    37
    
    Tyres
    37
    
    Valve
    37
    
    Wheel
    37
    
    Hub
    38
    
    Spoke
    38
    
    Spoke Nipples
    38
    
    Braking System
    39
    
    Hydraulic Brake
    39
    
    Mechanical Brake
    39
    
    Disc Brake
    40
    
    Patent Seat Post
    41
    
    Seat Post
    41
    
    Suspension Seat Post
    41
    
    Belt Drive Layout
    42
    
    Chain Drive Layout
    42
    
    Mechanical Drive System
    42
    
    Battery
    43
    
    Electric Drive System
    43
    
    Motor
    43
    
    Charger
    44
    
    Rechargeable Battery
    44
    
    Riding Light
    44
    
    Control Panel
    45
    
    On-Board Computer
    45
  - Description of Controls and Screens
    46
    
    Handlebars
    46
    
    Main Screen
    47
    
    On-Board Computer
    47
    
    Error Messages
    49
    
    Warnings
    49
    
    Warnings and Errors
    49
    
    Control Panel Functions on Right
    50
    
    Gear Shift
    50
    
    Hand Brake
    52
    
    Battery Level Indicator (Battery)
    53
  - Technical Data
    54
    
    Bmz, V10
    54
    
    Charger
    54
    
    Pedelec
    54
    
    Rechargeable Battery
    54
    
    SHIMANO EP8 DU-EP800 Motor
    54
    
    SHIMANO SC-EM800 On-Board Computer
    54
    
    Shimano, Ec-E6002
    54
    
    Specifications for Wireless Systems
    54
    
    Emissions
    55
    
    Tightening Torques
    56
- 4 Transporting and Storing
  
  58
  - Weight and Dimensions for Transportation
    58
  - Designated Handles, Lifting Points
    58
  - Transportation
    59
  - Using the Brake Transport Securing System
    59
  - Transporting the Pedelec
    59
  - Shipping a Pedelec
    59
  - Transporting the Battery
    59
  - Shipping the Battery
    59
  - Storing
    60
  - Break in Operation
    60
  - Preparing a Break in Operation
    60
  - Carrying out a Break in Operation
    60
- 5 Assembly 5.1 Unpacking
  
  61
  - Required Tools
    61
  - Commissioning
    62
  - Checking the Battery
    62
  - Preparing the Wheel
    63
  - Installing Wheel in the FOX Fork
    64
  - Quick Release (15 MM)
    64
  - Kabolt Axle
    65
  - Preparing the LIMOTEC Seat Post
    66
  - Fitting the Pedals
    67
  - Checking the Stem and Handlebars
    68
  - Checking the Connections
    68
  - Checking Stem Is Firmly in Position
    68
  - Checking the Headset Backlash
    68
  - Pedelec Sale
    68
- 6 Operation
  
  69
  - Risks and Hazards
    69
  - Tips for a Greater Range
    71
  - Error Messages
    72
  - Battery Error Message
    72
  - On-Board Computer Warnings
    73
  - Error Message Screen
    74
  - Instruction and Customer Service
    75
  - Adjusting the Pedelec
    75
  - Preparing
    75
Pedelec Adjustment Procedure

76
- Determining the Sitting Position
  77
- Adjusting the Saddle
  78
- Adjusting the Saddle Height
  78
- Straightening the Saddle
  78
- Setting the Saddle Height with the Remote Control
  79
- Adjusting the Saddle Position
  80
- Adjusting the Saddle Tilt
  80
- Checking Saddle Stability
  80
- Adjusting the Handlebars
  81
- Hand Position
  81
- Handlebar Width
  81
- Handlebars
  81
- Adjusting the Handlebar Height with Quick Release
  82
- Stem
  82
- Adjusting the Ahead Stem
  83
- Setting the Quill Stem
  83
- Handles
  85
  - Tyres
    86
  - Brake
    87
  - Brake Handle Position
    87
  - Brake Handle Tilt Angle
    87
  - Determining the Grip Distance
    88
  - Grip Distance on a SHIMANO ST-EF41 Brake Lever
    89
  - Retracting the Brake Linings
    90
  - Gear Shift
    91
  - SHIMANO Shifter
    91
  - Fork Sag
    92
  - Suspension
    92
- Adjust Suspension Fork Sag
  92
- Adjust the Suspension Fork Rebound Damper
  92
  - Adjusting FOX Fork
    94
  - Adjust the Rear Frame Damper Sag
    95
  - Adjusting FOX Rear Frame Damper
    96
  - Fork Rebound Damping
    98
  - Adjusting FOX Suspension Fork
    99
  - Adjusting the Rear Frame Damper Rebound Damper
    100
  - Setting High- and Low-Speed Rebound Damping of Rear Frame Damper
    100
  - Adjusting FOX Rear Frame Damper
    101
  - Adjusting the Lights
    102
  - Lighting
    102
- Light
  103
  - Adjust On-Board Computer
    104
  - Opening the Settings Menu
    105
  - Changing the Displayed Speed
    106
  - Closing the Settings Menu
    106
  - Sets the Language
    106
  - Setting Units
    106
  - Adjusting the Clock
    107
  - Changing the Beep Sound
    107
  - Changing the Brightness
    107
  - Adjusting the Start Gear
    108
  - Automatic Light Setting
    108
  - Changing Level of Assistance
    108
  - Adjusts the Gear Shift
    109
  - RD Protection Reset
    109
  - Connecting an External Device
    110
  - Connecting Device Via the ANT
    110
  - Connecting the Device Via Bluetooth® le
    110
  - Deleting All Saved Values
    110
  - Connect External Devices
    111
  - Connect Via ANT
    111
  - Connect Via Bluetooth® le
    111
  - Using E-TUBE PROJECT
    111
  - Accessories
    112
  - Child Seat
    112
  - Approval for Trailer with Enviolo Hub
    113
  - Trailer
    113
  - Approval for Trailer with ROHLOFF Hub
    114
  - Mobile Holder
    114
  - Pannier Rack
    114
  - Panniers and Cargo Boxes
    114
  - Suspension Fork Coil Spring
    114
  - Tubeless and Airless Tyres
    114
  - Before each Ride
    115
  - Personal Protective Equipment and Accessories for Road Safety
    115
  - Straightening the Quickly Adjustable Stem
    116
  - Using the Pannier Rack
    116
  - Raising the Kickstand
    117
  - Using Leather Handles
    117
  - Using the Bell
    117
  - Using the Leather Saddle
    117
  - Using the Multifunctional Handlebars or Bar Ends
    117
  - Using the Pedals
    117
  - Using the Saddle
    117
  - Rechargeable Battery
    118
  - Removing the BT-E8036 Battery
    118
  - Charging the Battery
    119
  - Inserting the BT-E8036 Battery
    119
  - Switching off the Electric Drive System
    120
  - Switching on the Electric Drive System
    120
  - Using Pedelec with the Electric Drive System
    120
  - Using the On-Board Computer
    121
  - Selecting the Level of Assistance
    122
  - Using the Riding Light
    122
  - Exit WALK Level of Assistance
    123
  - Select WALK Level of Assistance
    123
  - Switching off the Push Assist
    123
  - Switching on the Push Assist
    123
  - Switching the Journey Information
    123
  - Using the Push Assist System
    123
  - Brake
    124
  - Using the Brake Lever
    124
  - Damper Compression Adjuster of the Fork
    125
  - Suspension and Damping
    125
  - Compression Adjuster on Rear Frame Damper
    126
  - Adjusting FOX Compression Damper of the Fork
    127
  - Adjusting FOX Compression Damper of the Rear Frame Damper
    128
  - Gear Shift
    129
  - Using the Derailleur Gears
    129
  - Parking
    130
  - Screwing in the All up Handlebars
    130
- 7 Cleaning, Servicing and Maintenance
  
  132
  - Before each Ride
    136
    
    Checking the Fork
    136
    
    Checking the Frame
    136
    
    Checking the Guards
    136
    
    Checking the Pannier Rack
    136
    
    Checking the Quick Releases
    136
    
    Checking the Rear Frame Damper
    136
    
    Checking the Suspension Seat Post
    136
    
    Checking Wheel Concentricity
    136
    
    Checking the Bell
    137
    
    Checking the Brake
    137
    
    Checking the Handles
    137
    
    Checking the Lighting
    137
    
    Checking the USB Cover
    137
  - After each Ride
    138
    
    Caring for the Suspension Fork
    138
    
    Cleaning the Brake
    138
    
    Cleaning the Lights and Reflectors
    138
    
    Cleaning the Pedals
    138
    
    Cleaning the Rear Frame Damper
    138
    
    Cleaning the Suspension Fork
    138
    
    Cleaning the Suspension Seat Post
    138
  - Basic Cleaning
    139
    
    Motor
    139
    
    On-Board Computer and Control Panel
    139
    
    Rechargeable Battery
    139
    
    Frame, Fork, Pannier Rack, Guards and Kickstand
    140
    
    Handlebars
    140
    
    Handles
    140
    
    Leather Handles
    140
    
    Saddle
    140
    
    Seat Post
    140
    
    Stem
    140
    
    Cassette, Chain Wheels and Front Derailleur
    141
    
    Hub
    141
    
    Leather Saddle
    141
    
    Shifter
    141
    
    Spokes and Spoke Nipples
    141
    
    Switching Elements
    141
    
    Tyres
    141
    
    Belt
    142
    
    Brake
    142
    
    Brake Disc
    142
    
    Brake Lever
    142
    
    Chain
    142
    
    Chain with All-Round Chain Guard
    142
  - Servicing
    143
    
    Fork
    143
    
    Frame
    143
    
    Handle
    144
    
    Handlebars
    144
    
    Mudguard
    144
    
    Pannier Rack
    144
    
    Rubber Handles
    144
    
    Servicing the Kickstand
    144
    
    Stem
    144
    
    Carbon Seat Post
    145
    
    Hub
    145
    
    Leather Handle
    145
    
    Leather Saddle
    145
    
    Rim
    145
    
    Seat Post
    145
    
    Spoke Nipples
    145
    
    Suspension Seat Post
    145
    
    Caring for the Chain
    146
    
    Caring for the Chain and All-Round Chain Guard
    146
    
    Gear Shift
    146
    
    Pedal
    146
    
    Rear Derailleur Articulated Shafts and Jockey Wheels
    146
    
    Shifter
    146
    
    Caring for the Brake
    147
    
    Lubricating the Eightpins Seat Post Tube
    147
  - Maintenance
    148
    
    Checking the Tyre Pressure
    148
    
    Wheel
    148
    
    Checking the Tyres
    150
    
    Checking the Nipple Holes
    151
    
    Checking the Nipple Well
    151
    
    Checking the Rim Hooks
    151
    
    Checking the Rims
    151
    
    Checking the Spokes
    151
    
    Checking the Bowden Cables
    152
    
    Checking the Brake System
    152
    
    Checking the Hand Brake
    152
    
    Checking the Hydraulic System
    152
    
    Checking the Disc Brake
    153
    
    Checking the Lighting
    154
    
    Check the Handlebars
    155
    
    Checking the Chain
    155
    
    Checking the Chain and Belt Tension
    155
    
    Checking the Saddle
    155
    
    Checking the Seat Post
    155
    
    Checking the Stem
    155
    
    Checking the Derailleur Gears
    156
    
    Checking the Gear Shift
    156
    
    Checking the Hub Gear
    156
    
    Electric Gear Shift
    156
    
    Mechanical Gear Shift
    156
    
    Adjusting Gear Shift
    157
    
    Bowden-Cable-Operated Gear Shift, Dual-Cable
    157
    
    Bowden-Cable-Operated Gear Shift, Single-Cable
    157
    
    ROHLOFF Hub
    157
    
    Bowden-Cable-Operated Twist Grip, Dual-Cable
    158
    
    Checking Kickstand Stability
    158
- 8 Maintenance
  
  159
  - Initial Inspection
    159
  - Component-Specific Maintenance Tasks
    159
  - Carry out Initial Inspection
    162
  - Maintenance Instructions
    163
    
    Checking the Pannier Rack
    170
    
    Servicing Axle with Quick Release
    170
    
    Servicing the Carbon Frame
    170
    
    Servicing the Frame
    170
    
    Adjusting the Hub with Cone Bearing
    171
    
    Maintaining the Stem
    171
    
    Servicing the Gear Hub
    171
    
    Servicing the Fork
    172
    
    Servicing the Steering Headset
    172
    
    Servicing the Carbon Suspension Fork
    173
    
    Servicing the Suspension Fork
    173
    
    Servicing Seat Post
    174
    
    Servicing the Carbon Seat Post
    174
    
    By.schulz Suspension Seat Post
    175
    
    Suntour Suspension Seat Post
    175
    
    Eightpins NGS2 Seat Post
    176
    
    Eightpins H01 Seat Post
    182
    
    Rear Frame Damper
    186
    
    FOX Component-Specific Maintenance
    187
- 9 Troubleshooting, Fault Clearance and Repair
  
  188
  - Troubleshooting and Fault Clearance
    188
    
    RD Protection Reset
    188
    
    The Drive System or Display Do Not Start up
    188
    
    Warning Messages and Leds
    188
  - Assistance Function
    189
  - Rechargeable Battery
    190
  - Lighting
    191
  - On-Board Computer Error
    191
  - Miscellaneous
    192
  - Other Errors
    193
  - FOX Suspension Fork
    194
  - Rebound too Fast
    194
  - Rebounding too Slowly
    195
  - Suspension too Soft on Inclines
    196
  - Excessively Hard Damping on Bumps
    197
  - FOX Rear Frame Damper
    198
  - Rebound too Fast
    198
  - Rebounding too Slowly
    199
  - Suspension too Soft on Inclines
    200
  - Excessively Hard Damping on Bumps
    201
  - Repair
    202
  - Original Parts and Lubricants
    202
  - Replacing the Lighting
    202
  - Setting the Front Light
    202
  - Checking Tyre Clearance
    202
- 10 Recycling and Disposal
  
  203
  - Removal of Waste Guidelines
    203
  - Parts List
    205
  - Scarpia Fs 1 Ltd
    205
  - Scarpia Fs
    207
- 12 Glossary
  
  209
  - Abbreviations
    212
  - Simplified Terms
    212
- 13 Appendix
  
  213
- 14 Keyword Index
  
  218

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