Kettler KB144-ZXFW Manuals

Manuals and User Guides for Kettler KB144-ZXFW. We have 1 Kettler KB144-ZXFW manual available for free PDF download: Translation Of The Original Operating Instructions

Kettler KB144-ZXFW Translation Of The Original Operating Instructions

Kettler KB144-ZXFW Translation Of The Original Operating Instructions (154 pages)

City and trekking bicycle

Brand: Kettler | Category: Bicycle | Size: 19 MB

Table of Contents

Table of Contents
2
1 About These Operating Instructions

7
- Manufacturer
  7
- Language
  7
- Laws, Standards and Directives
  7
- For Your Information
  7
- Warnings
  7
- Markups
  8
- Nameplate
  9
- Type Number and Model
  10
- Identifying the Operating Instructions
  10
  - Safety
    11
2 Safety

11
- Residual Risks
  11
- Risk of Battery Fire and Explosion
  11
- Risk of Fire and Explosion Due to
  11
  - Short Circuit in the Battery
    11
- Fire Hazard Caused by Overheated
  11
- Electric Shock Caused by Electric
  11
  - Drive System
    11
- Risk of a Fall Due to Incorrectly Set Quick Releases
  12
- Risk of Fire and Burns Due to Hot Motor
  12
- Key Breaking off
  12
- Toxic Substances
  12
- Brake Fluid
  12
- Suspension Oil
  12
- Defective Battery
  12
- Requirements for the Rider
  12
- Vulnerable Groups
  12
- Personal Protective Equipment
  12
- Safety Markings and Safety Instructions
  13
- What to Do in an Emergency
  13
- Dangerous Situation in Road Traffic
  13
- Leaked Brake Fluid
  13
- Battery Vapours Emitted
  14
- Battery Fire
  14
- Leaked Brake Fluid
  14
- Oil and Lubricant Leaks from the Fork
  14
- Oil and Lubricant Leaks from the Rear
  14
  - Frame Damper
    14
3 Overview

15
- Description
  16
- Wheel
  16
- Valve
  16
- Suspension
  16
- Rigid Fork
  16
- Suspension Fork
  16
- Steel Suspension Fork
  18
- Air Suspension Fork
  18
- Suntour Rear Frame Damper
  20
  - Rockshox Rear Frame Damper
    20
  - Brake System
    21
  - Rim Brake
    21
  - Disc Brake
    21
- Back-Pedal Brake
  22
- Abs
  22
- Electric Drive System
  24
- Rechargeable Battery
  24
- Frame Battery
  25
- Pannier Rack Battery
  26
- Integrated Battery
  26
  - Display
    27
  - Riding Light
    27
  - Charger
    27
- Proper Use
  28
- Improper Use
  29
- Maximum Permitted Total Weight
  30
- Data Privacy Information
  30
- Technical Data
  31
- Pedelec
  31
- Emissions
  31
- Tightening Torque
  31
- Purion Display
  31
- Active Line Motor
  31
- Active Line Plus Motor
  31
- Performance Line Motor
  32
- Performance Line CX Motor
  32
- Bicycle Lighting
  32
- Powerpack 300 Battery
  32
- Powerpack 400 Battery
  32
  - Powerpack 500 Battery
    32
  - Powertube 400 Battery
    33
  - Powertube 500 Battery
    33
  - Powertube 625 Battery
    33
  - BOSCH Pedelec ABS BAS100
    33
  - Description of Controls and Screens
    34
  - Handlebars
    34
  - Battery Level Indicator
    34
  - Display
    34
  - Indicator Unit Km/H or Mph
    34
  - Tachometer Screen
    34
  - Information Display
    34
  - Level of Assistance
    35
  - System Message
    35
  - ABS Indicator Lamp
    35
  - Environmental Requirements
    36
  - Transporting and Storing
    38
  - Physical Transport Characteristics
    38
  - Designated Handles/Lifting Points
    38
- Transporting
  39
- Using the Brake Transport Securing System
  39
- Transporting the Pedelec
  39
- Shipping a Pedelec
  39
- Transporting the Battery
  39
- Shipping the Battery
  39
- Storing
  40
- Break in Operation
  40
- Preparing a Break in Operation
  40
- Carrying out a Break in Operation
  40
5 Assembly

41
- Required Tools
  41
- Unpacking
  41
- Scope of Delivery
  41
- Preparing the Battery
  41
- Checking the Battery
  41
- Retrofitting a Powertube
  41
  - Adapter 400 or 500
    41
- Fit Battery Cover Onto Bosch Powertube 625 Battery (Horizontal)
  42
- Fit Battery Cover Onto Bosch
  42
  - Powertube 500 Battery (Horizontal)
    43
- Commissioning
  44
- Installing the Wheel in the Suntour Fork
  45
- Screw-On Axle (15 MM)
  45
- Screw-On Axle (20 MM)
  45
- Quick Release Axle
  46
- Quick Release
  47
- Installing the Wheel in the FOX Fork
  48
- Quick Release (15 MM)
  48
- Kabolt Axle
  49
- Checking the Stem and Handlebars
  49
- Checking the Connections
  49
- Firm Hold
  50
- Checking the Headset Backlash
  50
- Pedelec Sale
  50
6 Operation

51
- Risks and Hazards
  51
- Personal Protective Equipment
  52
- Tips for a Greater Range
  52
- Error Message
  53
- Display
  55
- Rechargeable Battery
  55
- Instruction and Customer Service
  56
- Adjusting the Pedelec
  56
- Adjusting the Saddle
  56
- Adjusting the Saddle Tilt
  56
- Determining the Seat Height
  56
- Adjusting the Seat Height with Quick
  57
  - Release
    57
- Adjusting the Seat Position
  57
  - Adjusting the Handlebars
    58
- Adjusting the Stem
  58
- Adjusting the Height of the Handlebars
  58
- Setting the Pressure Point on a Magura Brake Lever
  60
- Adjusting the Damping Sag
  61
- Adjusting the Suntour Fork Steel Suspension
  62
- Adjusting the Suntour Fork Air Suspension
  62
- Setting the Suntour Rear Frame Damper
  68
- Adjusting the Rockshox Suspension Fork
  69
- Adjusting the Rockshox Rear Frame Damper
  69
  - Rear Frame Damper Compression Adjuster
    70
  - Adjusting the Suntour Rear Frame Damper
    71
  - Adjusting the Rockshox Compression Adjuster
    71
  - Accessories
    72
  - Child Seat
    72
  - Trailer
    73
  - Trailer Approval for ENVIOLO Hub Gear
    73
  - Pannier Rack
    74
- Mobile Holder
  74
- Suspension Fork Coil Spring
  74
- Tubeless and Airless
  74
- Check List before each Ride
  75
- Using the Kickstand
  76
- Raising the Kickstand
  76
  - Using the Pannier Rack
    76
  - Using the Saddle
    76
- Rechargeable Battery
  77
- Frame Battery
  77
- Removing the Frame Battery
  77
- Inserting the Frame Battery
  77
- Pannier Rack Battery
  77
- Removing the Pannier Rack Battery
  77
- Inserting the Pannier Rack Battery
  77
- Integrated Battery
  78
- Removing the Integrated Battery
  78
- Inserting the Integrated Battery
  78
- Charging the Battery
  79
- Charging the Dual Battery
  79
- Charging Process When Two Batteries Are Used
  79
- Charging Process When One Battery Is Used
  80
- Using Double Battery Model with a
  80
  - Single Battery Only
    80
- Waking the Battery
  80
- Electric Drive System
  81
- Switching on the Electric Drive System
  81
- Switching off the Electric Drive System
  81
- Display
  82
- Overview of Actions on the Display
  82
  - Screen
    82
- Switching on the Display
  82
- Switching off the Display
  82
- Using the Push Assist System
  83
- Using the Riding Light
  83
- Selecting the Level of Assistance
  83
- Journey Information
  83
- Switching the Journey Information
  83
- Resetting the Trip Distance
  83
- Resetting the Range
  84
- Changing the Tachometer Unit
  84
- Displaying Versions and Type Numbers
  84
- Set Display Screen Brightness
  84
- Using the USB Port
  84
- Replacing the Battery
  84
- Brake
  85
- Using the Brake Lever
  86
- Using the Back-Pedal Brake
  86
- Using ABS
  86
- While Riding
  87
- Suspension and Damping
  88
- Suspension Fork Compression Adjuster
  88
- Adjusting the Suntour Compression Adjuster
  89
- Adjusting the Rockshox Compression Adjuster
  89
- Adjusting the Rockshox Rear Frame Damper Threshold
  90
  - Gear Shift
    91
  - Using the Derailleur Gears
    91
- Using a Hub Gear
  91
- Using Eshift
  92
- Eshift with Shimano DI2 Automatic Hub Gears
  92
  - Gears
    92
- Eshift with Manual Shimano DI2 Hub Gears
  92
  - Parking the Pedelec
    93
  - Cleaning and Servicing
    94
- Cleaning after each Ride
  94
- Cleaning the Suspension Fork
  94
- Cleaning the Rear Frame Damper
  94
- Cleaning the Pedals
  94
  - Basic Cleaning
    95
  - Cleaning the Frame
    95
  - Cleaning the Stem
    95
  - Cleaning the Wheel
    95
  - Cleaning the Drive Elements
    95
  - Cleaning the Rear Frame Damper
    95
  - Cleaning the Chain
    96
  - Cleaning the Battery
    96
  - Cleaning the Display
    96
  - Cleaning the Motor
    96
  - Cleaning the Brake
    97
  - Servicing
    97
  - Servicing the Frame
    97
  - Servicing the Stem
    97
  - Servicing the Fork
    97
- Servicing the Drive Elements
  97
- Servicing the Pedals
  97
- Servicing the Chain
  97
- Maintenance
  98
- Wheel
  98
- Checking the Tyres
  98
- Checking the Pressure Point
  100
- Checking the Brake Discs for Wear
  100
- Checking the Electrical Cables and Brake Cables
  100
- Checking the Gear Shift
  100
- Checking the Stem
  100
- Checking the USB Port
  100
- Checking the Belt and Chain Tension
  100
8 Maintenance

101
- Suspension System
  102
- Rear Frame Damper
  102
- Suspension Fork
  103
- Suspension Seat Post
  104
- Axle with Quick Release
  104
- Checking the Quick Release
  105
- Maintaining the Stem
  105
- Adjusting the Gear Shift
  105
- Cable-Operated Gear Shift, Single-Cable
  105
- Cable-Operated Gear Shift, Dual-Cable
  106
- Cable-Operated Twist Grip, Dual-Cable
  106
9 Troubleshooting, Fault Clearance and Repair

107
- Troubleshooting and Fault Clearance
  107
- The Drive System or Display Do Not Start up
  107
- Error Message
  107
- Fault in the Assistance System
  108
- Battery Error
  109
- On-Board Computer Error
  110
- Lighting Does Not Work
  110
- Other Errors
  111
- Suspension Fork
  112
- Rebound too Fast
  112
- Rebounding too Slowly
  113
- Suspension too Soft on Inclines
  114
- Excessively Hard Damping on Bumps
  115
- Rear Frame Damper
  116
- Rebound too Fast
  116
- Rebounding too Slowly
  117
- Suspension too Soft on Inclines
  118
- Excessively Hard Damping on Bumps
  119
- Repair
  120
- Original Parts and Lubricants
  120
- Replacing the Lighting
  120
- Adjusting the Headlight
  120
- Tyre Clearance Check
  120
10 Recycling and Disposal

121
11 Documents

122
- Parts List
  122
- Traveller E-Silver 7 RT2
  122
- Traveller E-Gold 8 K
  123
- Traveller E-Gold 8F
  124
- Traveller E-Gold 8R
  125
- Traveller E-Silver 8, Diamant
  126
- Traveller GOLD 10 PLUS
  127
- Traveller GOLD 5R PLUS
  128
- Traveller E TRANSHILL CX12
  129
- Traveller E-GOLD 5 PLUS FL BELT
  130
- Traveller E-GOLD 5 PLUS RT BELT
  131
  - Assembly Report
    132
  - Maintenance Instructions
    134
  - Charger Operating Instructions
    138
  - Glossary
    146
  - Abbreviations
    148
- Simplified Terms
  148
Appendix

149
- Translation of the Original EC/EU Declaration of Conformity
  149
  - Declaration of Conformity for Incomplete Machine
    150
  - Keyword Index
    153

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