Kemppi X5 Power Source 500 Manuals

Manuals and User Guides for Kemppi X5 Power Source 500. We have 1 Kemppi X5 Power Source 500 manual available for free PDF download: Operating Manual

Kemppi X5 Power Source 500 Operating Manual (208 pages)

AX MIG Welder

Brand: Kemppi | Category: Welding System | Size: 22 MB

Table of Contents
2
General
6
Important Notes
6
Welding Safety
8
Equipment Description
9
X5 Power Source 400 and
11
Indicator Panel
11
R500 Wire Feeders
13
Wire Feed Mechanism
15
Wire Feeder Peripheral Connector
15
Wire Feeder Control Cable Connector
16
RA50 4R Assistive Wire Feeder (Optional)
17
Wire Feed Mechanism
18
AX MIG Welder Interconnection Cable
19
Robot Connectivity Module (RCM)
21
Cooling Unit (Optional)
23
Installation
24
Before Installation
24
Distribution Network
24
Connecting to AX Manager User Interface
25
Ethernet Port 1 (LAN 1), DHCP Server Mode
25
WLAN Access Point Mode (RCM+ Only)
25
WLAN Client Mode (RCM+ Only)
26
Ethernet Port 2 (LAN 2), User Configurable
27
Installing Equipment
28
Installing Power Source Mains Plug
28
Installing Equipment on Stand (Optional)
28
Installing Cooling Unit (Optional)
29
Installing Cooling Unit
30
Installing RCM on Power Source (Optional)
32
Mounting R500 Wire Feeder on Robot Arm
34
Installing RA50 4R Assistive Wire Feeder (Optional)
35
Removing and Attaching RCM Top Cover
37
Routing Cables into RCM
39
Installing Fieldbus Module (Optional)
41
Installing Fieldbus Module
41
Removing Fieldbus Module
43
Installing Add-On Cards (Optional)
45
Digital IO Add-On Card
45
Power Supply Configuration
46
Input Configuration
47
Output Configuration
47
Analog IO Add-On Card
48
Add-On Card Combinations for External Device Control
49
Add-On Card Combinations for Digital Robot Control
51
Add-On Card Combinations for Analog Robot Control
52
Connecting PE (Protective Earth) Wire (Optional)
54
Connecting Touch Sensor Fast Output (Optional)
55
Connecting Backup Power Supply (Optional)
56
Connecting Door Switch (Optional)
57
Connecting Stop Switch (Optional)
58
Connecting Cables
59
Connecting Cables to Wire Feeder (R500)
59
Connecting Cables to Power Source and RCM
60
Connecting RA50 4R Assistive Wire Feeder to Welding System (Optional)
61
Installing Wire Guide Tubes
63
Installing Wire Guide Tubes (R500)
63
Removing Wire Guide Tubes (R500)
65
Installing Wire Guide Tubes (RA50 4R)
67
Removing Wire Guide Tubes (RA50 4R)
68
Installing Feed Rolls
71
Removing Feed Rolls
73
Installing Wire (R500)
75
Installing Wire (RA50 4R)
79
Installing Gas Bottle
83
How to Get Welding Programs
84
Operation
85
Preparing Welding System for Use
86
Filling Cooler and Circulating Coolant
86
Calibrating Welding Cable
88
Using AX Manager
89
Logging into AX Manager
91
Home
93
Memory Channels
95
Users
97
Weld Assist
98
Welding Parameters
100
Wps
106
Info View
112
Tools
113
Robot Status
113
Network Settings
115
Changing Settings
116
Device Settings
117
Robot Settings
119
Fieldbus Settings
122
Logbook
126
Weld History
127
Applying Welding Programs
128
Weld Data
131
Additional Guidance to Functions and Features
132
1-Mig
132
Wisefusion Feature
132
Wisepenetration Feature
132
Wisesteel Feature
133
Pulse Welding
133
Wiseroot+ Process
134
Wisethin+ Process
134
MAX Cool Process
135
MAX Position Process
135
MAX Speed Process
136
Digital Welding Procedure Specification (Dwps)
136
Weldeye Arcvision
136
Online Control
137
Pre and Post Gas Control
138
Through Arc Seam Tracking (TAST)
141
Backup and Restore
141
USB Update
142
Demo Time
143
Troubleshooting
144
Error Codes
145
Maintenance
149
Daily, Periodic and Annual Maintenance
150
Weekly Maintenance
150
Installing and Cleaning Power Source Air Filter (Optional)
152
Disposal
154
Technical Data
155
X5 Power Sources
156
R500 Wire Feeders
166
RA50 4R Assistive Wire Feeder
169
Robot Connectivity Modules
170
Cooling Unit
171
Add-On Cards
172
Fieldbus Control Tables
173
AX MIG 1: AX MIG Welder Default Fieldbus Control Table
174
KEMPPI 1: Kemparc Pulse Compatibility Fieldbus Control Table
180
KEMPPI 4: A7 MIG Welder Compatibility Fieldbus Control Table
182
KEMPPI 6: A7 MIG Welder Weldeye Compatibility Fieldbus Control Table
185
Control Information
189
Control Parameters
189
Control Bits
190
Status Information
192
Status Parameters
192
Status Bits
192
Timing Diagrams
195
Welding Start and Stop Timing
195
Memory Channel Change Timing
195
Online Control Timing
196
Wire Inch Timing
196
Touch Sensor Timing
197
Stop Switch Response Timing
199
Wire Stuck Check Timing
199
Touch Sensing Voltage Levels
202
Wire Feeder Consumables
203
Feed Rolls
204
Welding Program Work Packs
206
AX MIG Welder Ordering Info
207
Appendix: System Integration Checklist
208

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Kemppi X5 Power Source 500 Operating Manual (208 pages)

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