Kalkhoff Bosch Active Line E-Bike Motor Manuals

Manuals and User Guides for Kalkhoff Bosch Active Line E-Bike Motor. We have 1 Kalkhoff Bosch Active Line E-Bike Motor manual available for free PDF download: Original User Manual

Kalkhoff Bosch Active Line Original User Manual (230 pages)

Brand: Kalkhoff | Category: Bicycle | Size: 41 MB

Table of Contents

5
- 2 Preface
  
  4
  - Table of Contents
    5
- 4 Safety Information
  
  8
- 5 Legal Provisions
  
  9
  - Applicable Road Traffic Licensing Regulations
    9
- 6 Intended Use
  
  10
- 7 Before the First Ride
  
  12
- 8 Before Every Ride
  
  13
- 9 Setting up the Bike for the Rider
  
  13
- 10 Frame
  
  19
- 11 Headset
  
  20
- 12 Fork
  
  20
- 13 Suspension Frame and Suspension Elements
  
  21
  - Frame with Rear Suspension
    21
  - Care and Maintenance
    21
- 14 Bottom Bracket and Cranks
  
  22
- 15 Checking the Bottom Bracket
  
  22
- 16 Wheels
  
  22
  - Checking the Wheels
    22
  - Checking the Hubs
    22
  - Checking the Rims
    23
- 17 Tyres and Inner Tubes
  
  23
  - Tyres
    23
  - Tubeless Tyres
    24
  - Tubed Tyres
    24
  - Inner Tubes
    24
- 18 Repairing a Puncture
  
  25
  - Opening the Brake
    25
    
    Opening the Cantilever or V-Brake
    25
    
    Removing the Hydraulic Rim Brake
    25
    
    Opening the Side-Pull Calliper Brake
    26
    
    Releasing the Hub Gears, Roller, Drum or Back-Pedal Brakes
    26
  - Removing the Wheel
    26
    
    Removing the Front Wheel
    26
    
    Removing the Rear Wheel
    26
  - Removing the Tyre and Inner Tube
    27
  - Mending the Inner Tube
    27
  - Fitting the Tyre and Inner Tube
    28
  - Fitting the Wheel
    28
    
    Bikes with Derailleur Gears
    28
    
    Bikes with Hub Gears
    28
    
    Inserting the Front Wheel
    28
    
    Inserting the Rear Wheel
    28
- 19 Bike Gears
  
  31
  - Derailleur Gears
    31
    
    Operating the Shifting Lever
    32
    
    Shifting Lever on Road Bike
    32
    
    Shifting Lever on MTB, Trekking and Touring Bike
    36
  - Hub Gears
    39
    
    Operating the Hub Gears
    39
    
    Shimano 7/8-Speed Shift Lever
    39
    
    Adjusting Gears with Shimano Hub Gears
    40
- Bike Chain
  
  41
  - Maintenance of Bike Chains
    41
- Brake, Brake Levers and Brake Systems
  
  42
  - Important Information and Precautionary Measures
    42
  - Brake Lever
    43
    
    Standard Brake Lever
    43
  - Hub Brakes
    43
    
    Drum and Roller Brakes
    43
    
    Back-Pedal Brake
    44
  - Rim Brakes
    45
    
    Adjusting the Brake-Pad Clearance in Relation to the Rim
    45
    
    Readjusting the Brake
    45
    
    Wear of Brake Pad
    46
  - Disc Brakes
    46
    
    Hydraulic Disc Brake
    47
    
    Cleaning the Brake System
    48
    
    Fitting/Removing the Wheel
    48
    
    Vapour Bubble Formation
    48
- 22 Lighting System
  
  49
  - Specifications for Lighting System
    49
  - Special Regulations for Road Bikes
    49
  - Generator / Dynamo
    49
    
    Sidewall Dynamo
    49
    
    Switching the Sidewall Dynamo on and off
    49
    
    Hub Dynamo
    50
  - Failure of the Lighting System
    50
- 23 Add-On Components
  
  51
  - Pannier Rack
    51
    
    Front Pannier Rack
    51
    
    Rear Pannier Rack
    51
  - Wheel Guards / Mudguards
    52
    
    Re-Engaging the Safety-Release Mechanism
    52
- 24 Accessories and Equipment
  
  53
  - Child Seat
    53
  - Bike Stand
    54
  - Bike Trailer
    54
  - Bike Basket
    54
  - Bar Ends
    54
- 25 Bike Carriers for Mounting on Roof and Rear of Car
  
  55
- 26 Carbon Components
  
  55
  - Properties
    55
  - Torques
    55
  - Visual Inspection
    56
  - Carbon Frame
    56
  - Carbon Handlebar
    56
  - Carbon Handlebar Stem
    56
  - Carbon Wheels
    57
  - Carbon Fork
    57
  - Carbon Seatpost
    57
  - Splinters
    57
  - Fastening in Mounting Stand
    57
  - Transportation by Car
    57
- 27 Care and Maintenance of the Bike
  
  58
  - Care
    58
  - Wear Parts
    58
  - Tyres
    59
  - Rims in Conjunction with Rim Brakes
    59
  - Brake Pads
    59
  - Brake Discs
    59
  - Bike Chains or Toothed Belts
    59
  - Chainrings, Sprocket Wheels and Jockey Wheels
    59
  - Lamps of Lighting Set
    59
  - Handlebar Tapes and Handle Grips
    60
  - Hydraulic Oils and Lubricants
    60
  - Gear-Shift and Brake Cables
    60
  - Paint Finishes
    60
  - Bearings
    60
  - Sliding Bearings and Bearings for Full-Suspension Frames, Suspension Forks or Other Suspension Elements
    60
- 28 Regular Inspections
  
  61
  - Inspection Schedule
    61
    
    Maintenance / Checks
    61
- 29 Link List
  
  62
- 30 Technical Data
  
  63
- 31 Warranty Conditions
  
  67
  - Prerequisites for the Validity of Warranty Claims
    67
  - Warranty Exclusions
    67
English

71
- 1 Safety
  
  73
  - General
    73
  - Statutory Requirements
    73
    
    Meaning for the Rider
    73
  - Battery
    74
  - Motor
    74
  - Adjustments/Maintenance/Repair
    75
  - Transportation of the Pedelec
    75
    
    The Pedelec and Your Car
    75
    
    The Pedelec on Aeroplanes
    75
    
    The Pedelec on Trains
    75
- 2 Composition of the Vehicle
  
  76
- 3 First Steps
  
  77
  - Checking the Tightening Torques
    77
  - Fitting the Pedals
    77
  - Adjusting the Saddle Height
    77
    
    Clamping Screw
    77
    
    Quick-Release Device
    77
- 4 Quick Start
  
  78
- 5 Battery
  
  79
  - Charging the Battery
    79
    
    Removing the Battery
    79
    
    Charging Operation
    80
    
    Installing the Battery
    81
  - Battery Information System
    81
    
    Checking the Charge State
    81
    
    Checking the Capacity
    82
  - Battery Management
    82
    
    Sleep Mode
    82
  - Warranty and Service Life
    82
  - Storage
    83
  - Shipping
    83
  - Disposal
    83
- 6 Charger
  
  84
- 7 Control Panel and Display
  
  84
  - Control Panel
    84
    
    Buttons
    85
    
    Push Assist
    85
    
    Switching On/Off
    85
  - Display Small
    85
    
    Assistance Indicator
    85
    
    Battery Charge State Indicator
    86
    
    Remaining Range Indicator
    86
    
    Units
    86
  - Display
    86
    
    Assistance Indicator
    87
    
    Battery Charge State Indicator
    87
    
    Remaining Range Indicator
    87
    
    Units
    87
  - Programming and Settings
    87
    
    Delete Overall Data
    87
    
    Delete Trip Data
    87
    
    Drive Data
    87
    
    Device Settings
    88
    
    Display
    88
    
    Drive
    88
    
    Miscellaneous
    89
    
    Personalize
    89
    
    Target Cost
    90
- 8 The Motor
  
  91
  - Operation
    91
  - Range
    91
  - Riding Your Pedelec Efficiently
    92
  - Warranty and Service Life
    92
- Troubleshooting
  
  93
- 10 Cleaning
  
  94
  - Battery
    94
  - Motor
    94
  - Display
    94
  - Control Panel
    94
  - Charger
    94
- 11 Technical Data
  
  95
Table of Contents

102
- Riding in the ERGO Power-Assist Mode
  105
- Troubleshooting for the ERGO Power-Assist Mode
  108
- Special Features of the Pedelec with Impulse Drive
  
  109
- Legal Principles
  
  109
  - Meaning for the Rider
    109
- Charging the Battery
  
  111
  - Removing the Battery
    111
  - Learning Cycle
    112
  - Charging Operation
    112
  - Fitting the Battery
    113
- Control Panel and Display
  
  113
  - Basic Functions
    113
    
    Pushing Assistance
    114
    
    Switching On/Off
    114
    
    Battery Charge State Indicator
    115
    
    Buttons for Power-Assist Level
    115
    
    Display of the Power-Assist Mode
    115
    
    Remaining Range Indicator
    115
    
    Troubleshooting
    116
  - Setting and Programming the Display
    116
    
    Brightness
    117
    
    Contrast
    117
    
    Delete Overall Data
    117
    
    Delete Trip Data
    117
    
    Device Settings
    117
    
    Factory Settings
    117
    
    Language
    117
    
    Name
    117
    
    Unit
    117
    
    Wheel Circumference
    117
    
    Fuel Consumption
    118
    
    Fuel Price
    118
    
    Fuel Type
    118
    
    Target Cost
    118
    
    ERGO Settings
    119
    
    Target Heart Rate
    119
    
    Warning Heart Rate
    119
- Nuvinci Harmony Gears
  
  120
  - Automatic Mode
    120
  - Manual Mode
    121
  - Troubleshooting
    121
- Assistance by the Electric Motor
  
  122
  - Operating Principle of Assistance
    122
  - Power-Assist Modes
    123
  - Range
    123
  - Riding Your Pedelec Efficiently
    124
- Battery
  
  124
  - Straightforward Charging
    124
    
    Learning Cycle
    125
  - High Degree of Safety Due to Battery Management
    125
  - Straightforward Storage
    125
  - Battery Information System
    126
    
    Checking the Battery Charge State
    126
    
    Checking the Battery Capacity
    127
  - Service Life and Warranty
    127
    
    Service Life and Warranty of the Battery
    127
    
    Service Life and Warranty of the Drive
    127
  - Transportation and Shipping of the Battery
    128
    
    Shipping
    128
    
    The E-Bike and Your Car
    128
    
    The E-Bike on Aeroplanes
    128
    
    The E-Bike on Trains
    128
    
    Transportation
    128
  - Damaged Batteries
    128
  - Disposal of Batteries
    129
- Charger
  
  129
- Cleaning
  
  130
  - Cleaning the Battery
    130
  - Cleaning the Motor
    130
  - Cleaning the Display
    130
  - Cleaning the Control Panel
    131
  - Cleaning the Chest Belt
    131
- Technical Data
  
  131
Table of Contents

136
- 1 Quick Start
  
  137
- 2 Legal Principles
  
  138
  - Meaning for the Rider
    138
  - Pushing Assistance
    138
- 3 Special Features of Pedelec with Groove Drive
  
  138
- 4 Charging the Battery
  
  139
  - Charging Operation
    140
  - Fitting the Battery
    140
- 5 Control Panel
  
  141
  - On/Off Button
    141
  - Switches for Power-Assist Level
    141
  - Display of Power-Assist Mode
    142
  - Battery Charge State Indicator
    142
- 6 Assistance by the Electric Motor
  
  143
  - Operating Principle of Assistance
    143
  - Distance
    143
  - Riding Your Pedelec Efficiently
    144
- Battery
  
  144
  - Straightforward Charging
    144
  - High Degree of Safety Due to Battery Management
    144
  - Straightforward Storage
    144
  - Battery Information System
    145
  - Battery Charge State
    145
  - Service Life and Warranty
    146
  - Of the Drive
    146
- 8 Charger
  
  146
- Removing the Front Wheel
  
  147
- Cleaning
  
  148
- Warnings
  
  148
- Technical Data
  
  149
Original User Manual Xion Pedelec

152
- 1 Safety
  
  154
  - General
    154
  - Statutory Requirements
    154
    
    Meaning for the Rider
    154
  - Battery
    155
  - Motor
    155
  - Adjustments/Maintenance/Repair
    156
  - Transportation of the Pedelec
    156
    
    The Pedelec and Your Car
    156
    
    The Pedelec on Aeroplanes
    156
    
    The Pedelec on Trains
    156
- 2 Composition of the Vehicle
  
  157
- 3 First Steps
  
  158
  - Checking the Tightening Torques
    158
  - Fitting the Pedals
    158
  - Adjusting the Saddle Height
    158
    
    Clamping Screw
    158
    
    Quick-Release Device
    158
- 4 Quick Start
  
  159
- 5 Battery
  
  160
  - Charging the Battery
    160
    
    Removing the Battery
    160
    
    Charging Operation
    161
    
    Installing the Battery
    162
  - Battery Information System
    162
    
    Checking the Capacity
    162
    
    Checking the Charge State
    162
  - Battery Management
    163
    
    Sleep Mode
    163
  - Warranty and Service Life
    163
  - Storage
    164
  - Shipping
    164
  - Disposal
    164
- 6 Charger
  
  164
- 7 Control Panel and Display
  
  165
  - Control Panel
    165
    
    Switching On/Off
    165
    
    Arrow Buttons
    166
    
    Pushing Assistance
    166
  - Display
    166
    
    Menu Availability
    167
    
    Mounting and Removal of the Display
    167
    
    Battery Charge State Indicator
    168
    
    Remaining Range Indicator
    168
  - Display Symbols
    168
  - Programming and Settings
    169
    
    Assist Mode
    170
    
    Brake Assist
    170
    
    Tour Reset
    170
    
    Date
    171
    
    Push Assist
    171
    
    Settings
    171
    
    Information
    172
    
    Language
    172
    
    Time
    172
    
    Units
    172
- 8 The Motor
  
  172
  - Operation
    172
    
    Energy Recovery (Recuperation)
    173
    
    Braking Assistance
    174
  - Thermal Management
    174
  - Range
    175
  - Riding Your Pedelec Efficiently
    175
- Troubleshooting
  
  176
- 10 Repair
  
  178
  - Removing the Rear Wheel
    178
  - Installing the Rear Wheel
    178
- Cleaning
  
  179
  - Battery
    179
  - Motor
    179
  - Display
    179
  - Control Panel
    179
  - Charger
    179
- Technical Data
  
  180
  - Specifications
    194
  - Initial Operation
    196
  - Maintenance and Service
    200
  - Maintenance and Cleaning
    200
  - Lithium Ion Battery Pack Powerpack
    202
  - Charging the Battery Pack
    203

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Kalkhoff Bosch Active Line E-Bike Motor Manuals

Kalkhoff Bosch Active Line Original User Manual (230 pages)

Table of Contents

Table of Contents

2 Preface

4 Safety Information

5 Legal Provisions

6 Intended Use

7 Before the First Ride

8 Before Every Ride

9 Setting up the Bike for the Rider

10 Frame

11 Headset

12 Fork

13 Suspension Frame and Suspension Elements

14 Bottom Bracket and Cranks

15 Checking the Bottom Bracket

16 Wheels

17 Tyres and Inner Tubes

18 Repairing a Puncture

19 Bike Gears

Bike Chain

Brake, Brake Levers and Brake Systems

22 Lighting System

23 Add-On Components

24 Accessories and Equipment

25 Bike Carriers for Mounting on Roof and Rear of Car

26 Carbon Components

27 Care and Maintenance of the Bike

28 Regular Inspections

29 Link List

30 Technical Data

31 Warranty Conditions

English

1 Safety

2 Composition of the Vehicle

3 First Steps

4 Quick Start

5 Battery

6 Charger

7 Control Panel and Display

8 The Motor

Troubleshooting

10 Cleaning

11 Technical Data

Table of Contents

Special Features of the Pedelec with Impulse Drive

Legal Principles

Charging the Battery

Control Panel and Display

Nuvinci Harmony Gears

Assistance by the Electric Motor

Battery

Charger

Cleaning

Technical Data

Table of Contents

1 Quick Start

2 Legal Principles

3 Special Features of Pedelec with Groove Drive

4 Charging the Battery

5 Control Panel

6 Assistance by the Electric Motor

Battery

8 Charger

Removing the Front Wheel

Cleaning

Warnings

Technical Data

Original User Manual Xion Pedelec

1 Safety

2 Composition of the Vehicle

3 First Steps

4 Quick Start

5 Battery

6 Charger

7 Control Panel and Display

8 The Motor

Troubleshooting

10 Repair