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SIGMA CONTROL BUB 82 Series
KAESER SIGMA CONTROL BUB 82 Series Manuals
Manuals and User Guides for KAESER SIGMA CONTROL BUB 82 Series. We have
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KAESER SIGMA CONTROL BUB 82 Series manual available for free PDF download: Service Manual
KAESER SIGMA CONTROL BUB 82 Series Service Manual (160 pages)
Brand:
KAESER
| Category:
Controller
| Size: 2 MB
Table of Contents
Section 1
5
Table of Contents
5
Important Settings
7
Changing the Display Language
8
Entering and Displaying Passwords
9
Adjusting the System Setpoint Pressure
10
Activating the "Clock" Key
11
Activating the "Remote Control" Key
12
Changing the Control Mode
13
Outputting Important Operational States of the Machine
14
Resetting Maintenance Interval Counters
15
10 Displaying Messages
16
11 Pressure Relief Valve Checking
17
Checking the Temperature Sensor and Overheating Shutdown Function
19
Section 2
21
Copyright
29
Further Documents
29
Regarding this Document Using this Document
29
Symbols and Markings
29
Warning Notices
29
Display Illustration
30
Other Notices and Symbols
30
Hardware
31
Inputs and Outputs
31
Power Supply
31
Sensors
31
Technical Data Technical Specifications
31
Defining Personnel
33
Improper Use
33
Safety and Responsibility Basic Instructions
33
Specified Use
33
User's Responsibilities
33
Safely Dealing with Sources of Danger
34
Design and Function
35
The Controller
35
Fig. 1 Keys
36
SIGMA CONTROL Keys and Indicators
36
Display
37
Fig. 2 Indicators
37
Password Protection
38
Main Menu
39
Settings Level
39
The Menu Structure
39
The Two Navigation Levels in SIGMA CONTROL
39
Menu Configuration
40
Menu Components
43
Menu Machine Test
43
Menu Communication
44
The Display Level
44
Control Modes
46
Operating Modes
46
Operating Modes and Control Modes
46
Variable Speed with Frequency Converter (SFC)
47
MODULATING Control
48
Installation and Operating Conditions
49
Installation Conditions
49
Maintaining Ambient Conditions
49
Installation
50
Machine Identification
50
Reporting Transport Damage
50
Configuring the Controller
51
Initial Start-Up Outline
51
Selecting Menu Options
51
Changing the Display Language
52
Entering and Displaying Passwords
52
Checking/Setting Time and Date
53
Setting Display Formats
54
Setting and Activating Summer/Winter Time
56
Activating/Deactivating the "IDLE" Key
57
Matching the Pressure Parameters of the Machine and Possible Components
58
Display Pressure Parameters
60
Configuring the Pressure Parameters for Compressors
61
Configuring the Pressure Parameters for Vacuum Pumps
63
Fig. 3 Pressure Rise in Frequency-Controlled Machines
63
Adjusting Pressure Parameters for Components
64
Adjusting Pressure Parameters for Booster and Air Main Charging System
65
Automatic Start/Stop in Programmed Clock Mode
66
Configuring Machine Start and Stop
66
Setting up the Holiday Period
68
Starting the Machine Remotely from a Control Center (Remote ON/OFF)
69
Activating/Deactivating the Idle Phase (Unloading Function)
71
Activating/Deactivating and Setting up Automatic Restart after a Power Failure
72
Activating and Setting up the Control Modes
73
Selecting a Control Mode
73
Setting up the Star-Delta Starting Configuration
73
Adjusting the Idle Period for DUAL Control Mode
74
Adjusting the Unloaded and Minimum Running Period in QUADRO Control Mode
74
Setting the Control Pressure Valve for MODULATING Mode
75
Configuring the Machine for Local Mode
76
Configuring the System Pressure Setpoint Changeover Using the Clock
76
Select < Configuration > Press. Settings > Load Control
76
Configuring the System Pressure Setpoint Changeover Using the Timer
78
Configuring Profibus Mode (SIGMA AIR MANAGER or VESIS)
80
Configuring the Machine for Master Control
80
List of the Various Master Controllers
80
Fig. 4 Profibus Plug Wiring
81
Fig. 5 Electrical Diagram Example with SIGMA AIR MANAGER
82
Configuring the Profibus Interface Without SIGMA AIR MANAGER / VESIS
85
Master Control Via the RS 485 Interface
87
Fig. 6 Electrical Connections between the Two Controllers
88
Configuring Master Control Using the LOAD Remote Contact (E.g. MIC 4000)
93
Fig. 7 Remote LOAD Contact with Transfer Module
94
Fig. 8 Remote LOAD Contact Without Transfer Module
94
Configuring Master Control Using the Local/Remote Contact (E.g. MIC 8000)
96
Fig. 9 Wiring Diagram for Local/Remote Contact
96
Configuring Setpoint Pressure Pre-Selection Via Remote Contact
98
Configuring Master Control of Compressors Regulated by Pressure Switch
99
Fig. 10 Machine with Pressure Switch Regulation
100
Fig. 11 Function Diagram
102
Example of Time Settings for Even Loading
104
Configuring the Output for PC and MODEM
105
Configuring the RS232 Interface
106
Pin Connections RS232
106
SMS Configuration
106
Activating the SMS Function
107
Suppressing Repeat Messages (Filter)
107
Entering Company Data (Site Location)
108
Entering the Modem's Phone Number (MODEM)
108
Configuring Input and Output Signals
109
Configuring Selection of the Call Center (Channel)
109
Outputting Important Operational States of the Machine
110
Display Analog Input Values
111
Displaying Additional Binary Input Signals
113
Using Machine Pressure and Temperature Values as Switches
115
Configuring Analog Outputs
117
Allocating a Value Range to the Measurement (Scaling)
118
Compensating for Line Resistance
119
Configuring the Compressed Air Outlet Temperature (PD Temperature)
119
Entering the Correction Value
120
Switching Levels for the Package Discharge Temperature
120
Activating Remote Acknowledgement
121
Activating the "Remote Control" Key
122
Assigning an Input
122
Select Menu <Configuration > Acknowledgement
122
Setting the Remote Acknowledgement Function
122
Assigning an Input
123
Linking to an External Pressure Transducer
123
Select Menu < Configuration>Press. Settings
123
Assigning an Output to the Solenoid Valve
124
Select Menu Configuration > Timer
124
Setting the Timer for Condensate Drainage
124
Setting the Timer off and Timer on Periods
124
Activating the Energy-Saving Mode for the Refrigeration Dryer
125
Commissioning the Machine
125
Fig. 12 Switching on and off
127
Operation
127
Switching the Machine on and off
127
Switching the Machine on Locally
127
Switching off in an Emergency and Switching on Again
128
Switching the Machine off Locally
128
Fig. 13 Switching off in an Emergency
129
Switching on and off from a Remote Control Center
129
Fig. 14 Switching on and off from a Remote Control Center
130
Switching on and off with the Clock
130
Acknowledging Alarm and Warning Messages
131
Fig. 15 Switching on and off with the Clock
131
Fig. 16 Acknowledging Messages
132
Displaying the Current Operating Mode
133
Adjusting Working Pressure
134
Displaying Messages
134
Selecting Menu Status > Messages
134
Status Data Displaying, Resetting and Printing
135
Displaying and Resetting Machine Duty Cycle
136
Change the Number of Motor Starts
137
Further Status Data Displaying and Resetting
137
Transferring Event Information or Set-Up Data to a PC
137
Displaying Analog Data
138
Overview of Important Settings
138
Displaying Operating Data
139
MICROMASTER: Display Parameter/Messages on the Frequency Converter
140
Resetting Maintenance Interval Counters
141
Acknowledging Annual Maintenance Message
142
Setting the Maintenance Interval
142
Checking the Pressure Relief Valve
143
Checking the Temperature Sensor and Overheating Shutdown Function
144
Determining the Optimal Control Mode
146
Alarm Messages (Machine Stop)
147
Basic Instructions
147
Fault Recognition and Rectification
147
Warning Messages (Yellow LED Lights)
150
10 Maintenance
155
Displaying the Status of Binary Inputs and Outputs
155
Safety
155
Testing the Controller
155
Testing the Leds on the Controller
156
11 Spares, Operating Materials, Service
157
Displaying the Version Number, Machine Model, Material Number and Serial Number
157
Kaeser Air Service
157
Note the Nameplate
157
Service Addresses
157
12 Decommissioning, Storage and Transport
159
Commissioning
159
Disposal
159
Packing
159
Storage
159
Transporting
159
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