KAESER KOMPRESSOREN DBS vac SIGMA CONTROL 2 Manuals

Manuals and User Guides for KAESER KOMPRESSOREN DBS vac SIGMA CONTROL 2. We have 1 KAESER KOMPRESSOREN DBS vac SIGMA CONTROL 2 manual available for free PDF download: Operating Manual

KAESER KOMPRESSOREN DBS vac SIGMA CONTROL 2 Operating Manual (128 pages)

Rotary screw blower

Brand: KAESER KOMPRESSOREN | Category: Blower | Size: 9 MB

Table of Contents
3
Regarding this Document Using this Document
11
Further Documents
11
Copyright
11
Symbols and Labels
11
Warnings
11
Tab. 1 Danger Levels and Their Definition (Personal Injury)
11
Potential Damage Warnings
12
Other Alert Notes and Their Symbols
12
Tab. 2 Danger Levels and Their Definition (Damage to Property)
12
Technical Data Nameplate
14
Option Codes
14
Tab. 3 Nameplate
14
Weight
15
Tab. 4 Option Codes
15
Tab. 5 Weight
15
Drive Motor
16
Recommended Oil
16
Lubricating Oil Charge
16
Permitted Working Pressure
16
Tab. 6 Drive Motor
16
Tab. 7 Recommended Oil
16
Tab. 8 Lubricating Oil Charge
16
Permitted Pressure Drop
17
Temperature
17
Ambient and Inlet Conditions
17
Tab. 9 Permitted Working Pressure
17
Tab. 10 Temperature
17
Tab. 11 Ambient and Inlet Conditions
17
Sound Emission
18
Power Supply
18
Tab. 12 Installation Altitude
18
Tab. 13 Sound Emission
18
Power Supply Specifications
19
Start Control (Stc)
19
Fig. 1 Three-Phase Star (Wye); 4 Wire; Center Point Solidly Grounded
19
Fig. 2 Three-Phase Star (Wye); 3 Wire; Center Point Solidly Grounded
19
Sigma Frequency Control (Sfc)
20
Tab. 14 Connection Data 460V / 3 / 60Hz
20
Tab. 15 Rated Power Supply 575V±10% / 3 / 60Hz
20
Tab. 16 Connection Data 460V / 3 / 60Hz
20
Options
21
Oil Level Monitoring
21
Oil Temperature Monitoring
21
EMERGENCY STOP Switching Device
21
Tab. 17 Oil Level Monitoring (Option C5)
21
Tab. 18 Oil Temperature Monitoring (Option C39)
21
Tab. 19 EMERGENCY STOP Switching Device (Option C58)
21
Check Valve
22
Piped Inlet
22
Fan (Sound Enclosure)
22
Exhaust Silencer (Pipeline)
22
Exhaust Silencer (Diffusion to Ambient)
22
Tab. 20 Check Valve (Option G1)
22
Tab. 21 Fan Flow Rate
22
Safety and Responsibility Basic Instructions
23
Specified Use
23
Improper Use
23
User's Responsibilities
24
Observe Statutory and Universally Accepted Regulations
24
Qualified Personnel
24
Dangers
24
Safely Dealing with Sources of Danger
24
Safe Machine Operation
27
Organizational Measures
29
Danger Areas
29
Safety Devices
29
Service Life of Safety Functions
29
Tab. 22 Danger Areas
29
Tab. 23 Category and Performance Level
29
Safety Signs
30
Fig. 3 Location of the Safety Signs on the Machine
30
Fig. 4 Safety Sign Location, Electronically Actuated Components
30
Fig. 5 Safety Sign Position, Blow-Off Silencer, Option
31
Tab. 24 Safety Signs
32
In Emergency
33
Correct Fire Fighting
33
Remove Lubricating Oil from the Skin
33
Environmental Protection
33
Warranty
33
Design and Function
35
Enclosure
35
Fig. 6 Enclosure Overview
35
SIGMA CONTROL 2 Operating Panel
36
Keys
36
Fig. 7 Indicating and Operating Elements
36
Tab. 25 Controls
36
Leds
37
RFID Sensor Field
37
Fig. 8 Indicating and Operating Elements
37
Machine
38
Fig. 9 RFID Sensor Field
38
Fig. 10 Machine
38
Tab. 27 RFID Sensor Field
38
Blower Block
39
Safety Relief Valve
39
Safety Devices
39
Fig. 11 Blower Block
39
Fig. 12 Safety Relief Valve
39
Compensator
40
Automatic Starting
40
Floating Relay Contacts
40
Fig. 13 Compensator
40
Options
41
Oil Level Monitor
41
Oil Temperature Monitoring
41
EMERGENCY STOP Switching Device
41
Check Valve
42
Piped Inlet
42
Exhaust Silencer (Pipeline)
42
Exhaust Silencer (Diffusion to Surroundings)
43
Fig. 14 Exhaust Silencer (Pipeline)
43
Fig. 15 Exhaust Silencer (Diffusion to Surroundings)
43
Installation and Operating Conditions
45
Ensuring Safety
45
Installation Conditions
45
Determining Installation Location and Clearances
45
Ensuring Adequate Ventilation
46
Fig. 16 Recommended Machine Placement, Minimum Dimensions [In.]
46
Installation
48
Ensuring Safety
48
Reporting Transport Damage
49
Aligning the Machine
49
Fig. 17 Adjusting Lubricating Oil Level in Cross Direction (90 Degrees to the Motor Shaft)
49
Anchoring the Machine
50
Connecting the Power Supply
50
Fig. 18 Adjusting Lubricating Oil Level in Longitudinal Direction (Motor Shaft)
50
Under Frequency Control
51
Connecting the EMERGENCY STOP Switching Device
51
Connecting to the Vacuum Network
53
Fitting the Cover Plate
54
Fig. 19 Fitting the Cover Plate
54
Tab. 28 Compensator Torques
54
Initial Start-Up Ensuring Safety
55
Instructions to be Observed before Commissioning
56
Checking Installation and Operating Conditions
56
Tab. 29 Recommissioning after Storage/Standstill
56
EMERGENCY STOP Switching Device
57
Tab. 30 Installation Conditions Checklist
57
Tab. 31 Check Safety Functions
57
Configuring the Controller
58
Setting the Display Language
58
Checking the Direction of Rotation for the Drive Motor
58
Starting the Machine for the First Time
59
Operation
60
Switching the Machine on and off
60
Switching on
60
Fig. 20 Switching the Machine on and off
60
Switching off
61
Switching off in an Emergency and Switching on Again
61
External EMERGENCY STOP Device
61
Fig. 21 Switching off in an Emergency
61
Switching on and off from a Remote Control Center
62
Fig. 22 Switching on and off from a Remote Control Center
62
Tab. 32 Machine Identification
62
Switching on and off with the Clock (Timer)
63
Fig. 23 Switching on and off with the Clock (Timer)
63
Tab. 33 Remote Control Identification
63
Tab. 34 Machine Identification
63
Checking the Ventilator Fan Function (Sound Enclosure)
64
Interpreting Operation Messages
64
Acknowledging Alarm and Warning Messages
64
Fig. 24 Acknowledging Messages
65
Fault Recognition and Rectification
66
Basic Instructions
66
Other Faults
66
Sound Enclosure Faults
67
Tab. 35 Other Faults and Remedies
67
Tab. 36 Faults and Remedies (Option H12)
67
10 Maintenance
68
Ensuring Safety
68
Maintenance Schedule
69
Logging Maintenance Work
69
Resetting Maintenance Interval Counters
69
Regular Maintenance Tasks
69
Regular Service Tasks
70
Tab. 37 Regular Maintenance Tasks
70
Tab. 38 Regular Service Tasks
70
Control Cabinet: Check or Replace the Filter Mats
71
Fig. 25 Control Cabinet Ventilation
71
Sound Enclosure
72
Checking the Lubricating Oil Level
72
Fig. 26 Sound Enclosure
72
Fig. 27 Checking the Lubricating Oil Level
72
Replenishing Lubricating Oil
73
Fig. 28 Replenishing Lubricating Oil
73
Changing the Lubricating Oil
74
Return the Gearbox Ventilation Lubricating Oil
74
Changing the Blower Block Lubricating Oil
74
Fig. 29 Change the Lubricating Oil
75
Air Filter Maintenance
76
Fig. 30 Changing the Air Filter
76
Machine Cleaning
77
Motor Maintenance
77
Drive Motor with Re-Greasable Bearings
77
Fan Motor
78
Fig. 31 Maintenance of a Drive Motor with Re-Greasing Device
78
Testing the Safety Relief Valve
79
Testing the EMERGENCY STOP Push Button
79
Fig. 32 Testing the EMERGENCY STOP Push Button
79
Documenting Maintenance and Service Work
80
Tab. 39 Logged Maintenance Tasks
80
11 Spares, Operating Materials, Service
81
Note the Nameplate
81
Ordering Spare Parts and Operating Fluids/Materials
81
Spare Parts for Service and Repair
81
Tab. 40 Ordering Spares and Operating Fluids/Materials
81
Kaeser Air Service
84
Completing the Contamination Declaration
84
12 Decommissioning, Storage and Transport
85
Decommissioning
85
Packing
85
Transport
86
Safety
86
Transport Machine with a Pallet Truck or Forklift Truck
86
Storage
86
Fig. 33 Transport
86
Disposal
87
13 Annex
88
Pipeline and Instrument Flow Diagram (P+I Diagram)
88
Dimensional Drawing
91
Electrical Diagram
94
Project Planning Data
128

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KAESER KOMPRESSOREN DBS vac SIGMA CONTROL 2 Operating Manual (128 pages)

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