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Jungheinrich EJD 220 Manuals
Manuals and User Guides for Jungheinrich EJD 220. We have
3
Jungheinrich EJD 220 manuals available for free PDF download: Operating Instructions Manual
Jungheinrich EJD 220 Operating Instructions Manual (226 pages)
Brand:
Jungheinrich
| Category:
Forklifts
| Size: 8.12 MB
Table of Contents
Copyright
7
Table of Contents
7
A Correct Use and Application
13
General
13
Correct Application
13
Approved Application Conditions
14
Internal Operation Combined with Brief External or Cold Store Operation (T)
15
Internal Operation in Cold Stores with Cold Store Equipment (O)
15
Proprietor Responsibilities
16
Adding Attachments And/Or Optional Equipment
16
B Truck Description
17
Application
17
Truck Models and Rated Capacity
17
Travel Direction Definition
19
Assemblies and Functional Description
20
Assembly Overview
20
Functional Description
22
Technical Specifications
25
Performance Data
25
Dimensions
26
Weights
28
Tyre Type
28
EN Norms
29
Specifications According to RED Guideline (Radio Equipment Directive) for Radio Units
30
Conditions of Use
30
Electrical Requirements
30
Safety of Trucks
30
Identification Points and Data Plates
31
Indication Points
31
Data Plate
33
Truck Capacity Plate
34
Wind Loads
37
Capacity Plate for Stacking, Transport and Double-Deck Operations
38
C Transport and Commissioning
39
Lifting by Crane
39
Transport
41
Using the Truck for the First Time
42
D Battery - Servicing, Recharging, Replacement
43
Safety Regulations Governing the Handling of Lead-Acid Batteries
43
Battery Types
45
Exposing the Battery
46
Charging the Battery
47
Charging the Battery with a Stationary Charger
48
Charging the Battery with an On-Board Charger (O)
49
Battery Removal and Installation
57
Lateral Battery Removal
58
Operation
61
Safety Regulations for the Operation of Forklift Trucks
61
Displays and Controls
63
Battery Discharge Monitor
67
Battery Discharge Indicator
68
Preparing the Truck for Operation
69
Checks and Operations to be Performed before Starting Daily Work
69
Preparing the Truck for Operation
70
Checks and Operations to be Carried out When the Truck Is Operational
71
Parking the Truck Securely
72
Industrial Truck Operation
73
Safety Regulations for Truck Operation
73
Emergency Disconnect
75
Automatic Braking
77
Travel
78
Slow Travel
81
Steering
81
Brakes
82
Load Handler Raise/Lower
84
Lifting, Transporting and Depositing Loads
87
Use as a Lift Work Table
96
Troubleshooting
97
Truck Does Not Start
98
Load Cannot be Lifted
100
Operating the Truck Without Its Own Drive System
101
Release and Activate the Drive Wheel Brake
101
Load Handler Emergency Lowering
103
Optional Equipment
104
Emergency Operation with Service Key GF60
104
Cancode Keypad (O)
106
Setting the Truck Parameters with Cancode
125
Parameters
127
Setting the Battery Parameters with Cancode
132
Candis Display Instrument (O)
134
Display Unit (2 Inch Display)
136
Keyless Access System
141
General Information about the Use of Keyless Access Systems
142
Commissioning the Keypad and the Transponder Reader
142
Using the Display
145
Using the Keypad
150
Operating the Transponder Reader
155
ISM Access Module (O)
159
Industrial Truck Maintenance
161
Operational Safety and Environmental Protection
161
Maintenance Safety Regulations
162
Working on the Electrical System
163
Consumables and Used Parts
163
Wheels
163
Hydraulic System
164
Lift Chains
165
Lubricants and Lubrication Schedule
166
Handling Consumables Safely
166
Lubrication Schedule
168
Consumables
169
Maintenance and Repairs
170
Preparing the Truck for Maintenance and Repairs
170
Lifting and Jacking up the Truck Safely
171
Cleaning
172
Front Cover Disassembly
175
Drive Panel Disassembly and Assembly
176
Checking the Hydraulic Oil Level
177
Check the Gear Oil Level
178
Check Wheel Attachment and Wear
179
Checking Electrical Fuses
181
Restoring the Truck to Service after Maintenance and Repairs
182
Decommissioning the Industrial Truck
183
Prior to Decommissioning
183
Action to be Taken During Decommissioning
183
Restoring the Truck to Service after Decommissioning
184
Safety Tests to be Performed at Intervals and after Unusual Incidents
185
Final De-Commissioning, Disposal
185
Human Vibration Measurement
185
G Maintenance and Inspection
187
Maintenance Contents EJD
188
Owner
188
Customer Service
192
Table of Contents
201
1 Correct Use and Application
203
A Traction Battery
203
2 Data Plate
203
3 Safety Instructions, Warning Indications and Other Notes
205
4 Lead Acid Batteries with Armour Plated Cells and Liquid Electrolyte
206
Description
206
Operation
208
Servicing Lead-Acid Batteries with Armour Plated Cells
211
5 Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
213
Description
213
Operation
214
Servicing Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
217
6 Aquamatik Water Replenishment System
218
Water Replenishment System Design
218
Functional Description
219
Adding Water
219
Water Pressure
219
Filling Time
220
Water Quality
220
Battery Tubing
220
Operating Temperature
220
Cleaning Measures
220
6.10 Service Mobile Vehicle
220
7 Electrolyte Circulation
221
Functional Description
221
8 Cleaning Batteries
223
9 Storing the Battery
225
10 Troubleshooting
225
11 Disposal
225
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Jungheinrich EJD 220 Operating Instructions Manual (177 pages)
Jungheinrich EJD 220 Multi-talented truck
Brand:
Jungheinrich
| Category:
Trucks
| Size: 6.31 MB
Table of Contents
Table of Contents
6
A Correct Use and Application
12
General
12
Correct Application
12
Approved Application Conditions
13
Proprietor Responsibilities
14
Adding Attachments And/Or Optional Equipment
14
B Truck Description
16
Application
16
Truck Models and Rated Capacity
16
Travel Direction Definition
17
Assemblies and Functional Description
18
Assembly Overview
18
Functional Description
19
Technical Specifications
22
Performance Data
22
Dimensions
23
Weights
25
Tyre Type
25
EN Norms
26
Conditions of Use
27
Electrical Requirements
27
Identification Points and Data Plates
28
Indication Points
28
Data Plate
29
Truck Capacity Plate
31
Wind Loads
32
Double Decker Mode Capacity Plate
33
C Transport and Commissioning
34
Lifting by Crane
34
Transport
36
Using the Truck for the First Time
37
D Battery - Servicing, Recharging, Replacement
38
Safety Regulations Governing the Handling of Lead-Acid Batteries
38
Battery Types
40
Exposing the Battery
41
Charging the Battery
42
Charging the Battery with a Stationary Charger
43
Charging the Battery with an On-Board Charger (O)
44
Battery Removal and Installation
50
Lateral Battery Removal
51
E Operation
54
Safety Regulations for the Operation of the Forklift Truck
54
Displays and Controls
56
Battery Discharge Monitor
59
Battery Discharge Indicator
60
Preparing the Truck for Operation
61
Checks and Operations to be Performed before Starting Daily Work
61
Preparing the Truck for Operation
62
Checks and Operations to be Carried out When the Truck Is Operational
63
Parking the Truck Securely
64
Industrial Truck Operation
65
Safety Regulations for Truck Operation
65
Emergency Disconnect
67
Automatic Braking
69
Travel
70
Slow Travel
73
Steering
73
Brakes
74
Load Handler Raise/Lower
76
Lifting, Transporting and Depositing Loads
79
Troubleshooting
87
Truck Does Not Start
88
Load Cannot be Lifted
89
Operating the Truck Without Its Own Drive System
90
Release and Activate the Drive Wheel Brake
90
Load Handler Emergency Lowering
92
Optional Equipment
93
Emergency Operation with Service Key GF60
93
Cancode Keypad (O)
95
Setting the Truck Parameters with Cancode
114
Parameters
116
Setting the Battery Parameters with Cancode
121
Candis Display Instrument (O)
123
ISM Access Module (O)
124
F Industrial Truck Maintenance
126
Operational Safety and Environmental Protection
126
Maintenance Safety Regulations
127
Working on the Electrical System
128
Consumables and Used Parts
128
Wheels
128
Hydraulic System
129
Lift Chains
130
Lubricants and Lubrication Schedule
131
Handling Consumables Safely
131
Lubrication Schedule
133
Consumables
134
Maintenance and Repairs
135
Preparing the Truck for Maintenance and Repairs
135
Lifting and Jacking up the Truck Safely
136
Cleaning
137
Front Cover Disassembly
140
Drive Panel Disassembly and Assembly
140
Checking the Hydraulic Oil Level
141
Check the Gear Oil Level
142
Tightening the Wheel Nuts
143
Checking Electrical Fuses
144
4.10 Restoring the Truck to Service after Maintenance and Repairs
145
Decommissioning the Industrial Truck
146
Prior to Decommissioning
146
Action to be Taken During Decommissioning
146
Restoring the Truck to Service after Decommissioning
147
Safety Tests to be Performed at Intervals and after Unusual Incidents
148
Final De-Commissioning, Disposal
148
Human Vibration Measurement
148
Servicing and Inspection
149
Maintenance Checklist
150
10.1 Operating Company
150
10.2 Customer Service
152
A Traction Battery Appendix
156
1 Correct Use and Application
157
A Traction Battery Appendix
157
2 Data Plate
157
3 Safety Instructions, Warning Indications and Other Notes
158
4 Lead Acid Batteries with Armour Plated Cells and Liquid Electrolyte
159
Description
159
Operation
160
Servicing Lead-Acid Batteries with Armour Plated Cells
163
5 Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
164
Description
164
Operation
165
Servicing Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
168
6 Aquamatik Water Replenishment System
169
Water Replenishment System Design
169
Functional Description
170
Adding Water
170
Water Pressure
170
Filling Time
171
Water Quality
171
Battery Tubing
171
Operating Temperature
171
Cleaning Measures
172
6.10 Service Mobile Vehicle
172
7 Electrolyte Circulation
173
Functional Description
173
8 Cleaning Batteries
175
9 Storing the Battery
177
10 Troubleshooting
177
11 Disposal
177
Jungheinrich EJD 220 Operating Instructions Manual (73 pages)
Brand:
Jungheinrich
| Category:
Forklifts
| Size: 2.5 MB
Table of Contents
Table of Contents
4
A Correct Application
8
B Truck Description
10
Application
10
Assemblies and Functional Description
11
Truck
12
Load Handling
13
Standard Version Specifications
14
Performance Data for Standard Trucks
14
Dimensions
14
EN Norms
15
Conditions of Use
15
Identification Points and Data Plates
16
Truck Data Plate
17
Capacity
17
Load Chart
18
C Transport and Commissioning
20
Lifting by Crane
20
Using the Truck for the First Time
20
Operating the Truck Without Its Own Drive System
21
D Battery Maintenance, Charging & Replacement
22
Safety Regulations for Handling Acid Batteries
22
Battery Types
22
Exposing the Battery
23
Charging the Battery
23
Charging the Battery with a Stationary Charger
24
Charging the Battery with an On-Board Charger O
25
Battery Removal and Installation
28
Battery Removal
28
Combination Instrument (O)
30
E Operation
32
Safety Regulations for the Operation of Forklift Trucks
32
Controls and Displays
33
Starting up the Truck
35
Industrial Truck Operation
36
Safety Regulations for Truck Operation
36
Travel, Steering, Braking
37
Lifting and Depositing Loads
40
Parking the Truck Securely
42
Troubleshooting
42
F Truck Maintenance
44
Operational Safety and Environmental Protection
44
Maintenance Safety Regulations
44
Servicing and Inspection
46
Maintenance Checklist
47
Lubrication Schedule
49
Consumables
50
Maintenance and Repairs
51
Preparing the Truck for Maintenance and Repairs
51
Opening the Battery Panel
51
Open the Front Panel
51
Check the Hydraulic Oil Level
52
Check Transmission Oil Level
52
Checking Electrical Fuses
53
Recommissioning
54
Decommissioning the Truck
54
Prior to Decommissioning
54
During Decommissioning
54
Recommissioning
55
Safety Checks to be Performed at Regular Intervals and Following any Unusual Incidents
55
Final De-Commissioning, Disposal
55
Jungheinrich Traction Battery
57
With Positive Tubular Plates Type Epzs and Epzb
57
7. Type Plate, Jungheinrich Traction Battery
62
Aquamatic/Bfs III Water Refilling System
63
Jungheinrich Traction Battery
68
And Epzv-BS
68
7. Type Plate, Jungheinrich Traction Battery
72
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