User Manuals: Jungheinrich EJC 220 Forklift Stacker

Manuals and User Guides for Jungheinrich EJC 220 Forklift Stacker. We have 2 Jungheinrich EJC 220 Forklift Stacker manuals available for free PDF download: Operating Instructions Manual

Jungheinrich EJC 220 Operating Instructions Manual (263 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 14 MB

Declaration of Conformity
3
Table of Contents
7
A Correct Use and Application
11
General
11
Correct Application
11
Lifting Passengers
12
Approved Application Conditions
13
Instructions for Trucks with Lithium-Ion Batteries
15
Internal Operation Combined with Brief External or Cold Store Operation (T)
16
Internal Operation in Cold Stores with Cold Store Equipment (O)
17
Wind Loads
18
Proprietor Responsibilities
19
Adding Attachments And/Or Optional Equipment
19
Removal of Components
19
B Truck Description
21
Application
21
Truck Models and Rated Capacity
21
Travel Direction Definition
22
Assemblies and Functional Description
23
Assembly Overview
23
Item Description
27
Functional Description
29
Protective and Safety Equipment
32
Technical Specifications
35
Dimensions
36
Specification
44
Performance Data
45
Gradeability
47
Weights
48
Tyre Type
49
Norms
50
Specifications According to RED Guideline (Radio Equipment Directive) for Radio Units
51
Electrical Requirements
52
Power Supply of On-Board Charger (O)
52
Safety of Trucks
52
USB Charging Module
53
Identification Points and Data Plates
54
Indication Points
54
Data Plate
57
Capacity Plate
58
Capacity Plate for Stacking and Transport Operation
61
Capacity Plate for Stacking, Transport and Double-Deck Operation
62
C Transport and Commissioning
63
Lifting by Crane
63
Transport
65
Using the Truck for the First Time
66
D Battery - Servicing, Recharging, Replacement
69
Notes on Types of Battery Technology
69
General Safety Regulations for Batteries
70
Lead-Acid Battery
71
Safety Instructions for Handling Lead-Acid Batteries
71
Battery Types
72
Exposing the Battery
77
Removing or Installing the Battery
78
Charging the Battery
82
Replaceable Lithium-Ion Battery
88
Battery Types
88
Battery Charge Status
89
Exposing the Battery
89
Removing or Installing the Battery
89
Charging the Battery
89
Integrated Modular Lithium-Ion Battery
93
Safety Regulations for Handling Lithium-Ion Batteries
94
Lithium-Ion Battery Data Plate
98
Battery Types
100
Battery Charge Status
101
Exposing the Battery
101
Removing or Installing the Battery
101
Charging the Battery
102
E Operation
111
Safety Regulations for the Operation of Forklift Trucks
111
Displays and Controls
113
Available Display Elements and Controls
116
Preparing the Truck for Operation
120
Checks and Operations to be Performed before Starting Daily Work
120
Preparing the Truck for Operation
121
Visual Inspections and Activities to be Performed after Establishing Operational Readiness
122
Parking the Truck Securely
123
Working with the Truck
125
Safety Regulations for Travel Mode
125
Emergency Disconnect
130
Automatic Braking
132
Travel
133
Steering
137
Brakes
138
Raising or Lowering the Load Handler
140
Lifting, Transporting and Depositing Loads
148
Use as a Lift Work Table
157
Troubleshooting
158
Truck Does Not Start
159
Truck Operates Only in Slow Travel in Rider Mode
160
Load Cannot be Lifted
161
Moving a Truck Without Its Own Drive System
162
Drive Wheel Brake Assembly and Disassembly
162
Emergency Feature of the Electric Steering
164
Load Handler Emergency Lowering
165
Optional Equipment
167
Display Units
167
Symbol Meaning
172
Keyless Access System
185
Fleet Management System
198
Floor-Spot (O)
199
Transmitter (O)
200
Fine Weighing (O)
201
Positioncontrol (O)
204
Operationcontrol (O)
209
Lift Limit (O)
211
Overload Display (O)
213
Foot Protection Tiller
214
Forks
215
F Truck Maintenance
219
Spare Parts
219
Operational Safety and Environmental Protection
220
Maintenance Safety Regulations
221
Welding
221
Working on the Electrical System
222
Consumables and Used Parts
222
Wheels
222
Hydraulic System
223
Lift Chains
224
Lubricants and Lubrication Schedule
225
Handling Consumables Safely
225
Lubrication Schedule
227
Maintenance and Repairs
231
Preparing the Truck for Maintenance and Repair Work
231
Disassembling or Assembling the Front Panel
231
Placing the Options Bracket in the Maintenance Position
232
Lifting and Jacking up the Truck Safely
233
Cleaning
234
Checking the Hydraulic Oil Level
236
Checking the Attachment and Wear of the Wheels
238
Checking the Electrical Fuses
239
Restoring the Truck to Service after Maintenance and Repairs
239
Decommissioning the Industrial Truck
241
Prior to Decommissioning
241
Restoring the Truck to Service after Decommissioning
242
Action to be Taken During Decommissioning
242
Safety Tests to be Performed at Intervals and after Unusual Incidents
242
Final De-Commissioning, Disposal
243
Human Vibration Measurement
243
Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement
245
Maintenance Contents EJC/B
246
Owner
246
Customer Service
248
Maintenance Contents Ejcz
255

Jungheinrich EJC 220 Operating Instructions Manual (250 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 10 MB

Section 1

7
- Table of Contents
  7
- A Correct Use and Application
  
  13
- B Truck Description
  
  17
  - Application
    17
  - Truck Models and Rated Capacity
    17
  - Travel Direction Definition
    18
  - Assemblies and Functional Description
    19
  - Assembly Overview
    19
  - Functional Description
    21
  - Technical Specifications
    24
  - Performance Data
    24
  - Dimensions
    26
  - Weights
    32
  - Tyre Type
    33
  - Norms
    34
  - Specifications According to RED Guideline (Radio Equipment Directive) for Radio Units
    35
  - Conditions of Use
    35
  - Electrical Requirements
    35
  - Identification Points and Data Plates
    36
  - Indication Points
    36
  - Data Plate
    37
  - Truck Capacity Plate
    37
  - Wind Loads
    42
  - Capacity Plate for Stacking and Transport Operations
    42
  - Capacity Plate for Stacking, Transport and Double-Deck Operations
    43
- C Transport and Commissioning
  
  45
  - Lifting by Crane
    45
  - Transport
    47
  - Using the Truck for the First Time
    49
- D Battery - Servicing, Recharging, Replacement
  
  51
- E Operation
  
  75
  - Safety Regulations for the Operation of Forklift Trucks
    75
  - Displays and Controls
    77
  - Battery Discharge Monitor
    81
  - Battery Discharge Indicator
    82
  - Preparing the Truck for Operation
    83
  - Checks and Operations to be Performed before Starting Daily Work
    83
  - Checks and Operations to be Carried out When the Truck Is Operational
    85
  - Parking the Truck Securely
    86
  - Industrial Truck Operation
    87
  - Safety Regulations for Truck Operation
    87
  - Emergency Disconnect
    89
  - Automatic Braking
    91
  - Travel
    92
  - Slow Travel
    95
  - Steering
    96
  - Brakes
    96
  - Load Handler Raise/Lower
    99
  - Lifting, Transporting and Depositing Loads
    102
  - Use as a Lift Work Table
    110
  - Troubleshooting
    111
  - Truck Does Not Start
    112
  - Load Cannot be Lifted
    114
  - Operating the Truck Without Its Own Drive System
    115
  - Release and Activate the Drive Wheel Brake
    115
  - Load Handler Emergency Lowering
    117
  - Ejc
    117
  - EJC 212Z / 214Z / 216Z / 220Z
    118
  - Optional Equipment
    119
  - Emergency Operation with Service Key GF60
    119
  - Cancode Keypad (O)
    121
  - Setting the Truck Parameters with Cancode
    140
  - Parameters
    142
  - Setting the Battery Parameters with Cancode
    147
  - Set ELH 2415 / 2425 / 2435 Charger Characteristics with Cancode
    149
  - Candis Display Instrument (O)
    151
  - Display Unit (2 Inch Display)
    153
  - Keyless Access System
    158
  - General Information about the Use of Keyless Access Systems
    159
  - Commissioning the Keypad and the Transponder Reader
    159
  - Using the Display
    162
  - Using the Keypad
    167
  - Operating the Transponder Reader
    172
  - ISM Access Module (O)
    176
- F Industrial Truck Maintenance
  
  177
  - Operational Safety and Environmental Protection
    177
  - Maintenance Safety Regulations
    178
  - Working on the Electrical System
    179
  - Consumables and Used Parts
    179
  - Wheels
    179
  - Hydraulic System
    180
  - Lift Chains
    181
  - Lubricants and Lubrication Schedule
    182
  - Handling Consumables Safely
    182
  - Lubrication Schedule
    184
  - Consumables
    185
  - Maintenance and Repairs
    186
  - Preparing the Truck for Maintenance and Repairs
    186
  - Front Cover Disassembly
    187
  - Lifting and Jacking up the Truck Safely
    188
  - Cleaning
    189
  - Checking the Hydraulic Oil Level
    192
  - Check Wheel Attachment and Wear
    194
  - Checking Electrical Fuses
    196
  - Restoring the Truck to Service after Maintenance and Repairs
    197
  - Decommissioning the Industrial Truck
    198
  - Prior to Decommissioning
    198
  - Action to be Taken During Decommissioning
    198
  - Restoring the Truck to Service after Decommissioning
    199
  - Safety Tests to be Performed at Intervals and after Unusual Incidents
    200
  - Final De-Commissioning, Disposal
    200
  - Human Vibration Measurement
    200
- Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement
  
  201
  - Maintenance Contents EJC 212Z/214Z/216Z
    202
  - Owner
    202
  - Customer Service
    206
  - Maintenance Contents EJC
    213
  - Owner
    213
  - Customer Service
    217
Section 2

225
- 1 Correct Use and Application
  
  227
  - A Traction Battery
    227
- 2 Data Plate
  
  227
- 3 Safety Instructions, Warning Indications and Other Notes
  
  229
- 4 Lead Acid Batteries with Armour Plated Cells and Liquid Electrolyte
  
  230
  - Description
    230
  - Operation
    232
  - Servicing Lead-Acid Batteries with Armour Plated Cells
    235
- 5 Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells
  
  237
- 6 Aquamatik Water Replenishment System
  
  242
  - Water Replenishment System Design
    242
  - Functional Description
    243
  - Adding Water
    243
  - Water Pressure
    243
  - Filling Time
    244
  - Water Quality
    244
  - Battery Tubing
    244
  - Operating Temperature
    244
  - Cleaning Measures
    244
  - 6.10 Service Mobile Vehicle
    244
- 7 Electrolyte Circulation
  
  245
  - Functional Description
    245
- 8 Cleaning Batteries
  
  247
- 9 Storing the Battery
  
  249
- 10 Troubleshooting
  
  249
- 11 Disposal
  
  249

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User Manuals: Jungheinrich EJC 220 Forklift Stacker

Jungheinrich EJC 220 Operating Instructions Manual (263 pages)

Table of Contents

Jungheinrich EJC 220 Operating Instructions Manual (250 pages)

Table of Contents

Section 1

A Correct Use and Application

B Truck Description

C Transport and Commissioning

D Battery - Servicing, Recharging, Replacement

E Operation

F Industrial Truck Maintenance

Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement

Section 2

1 Correct Use and Application

2 Data Plate

3 Safety Instructions, Warning Indications and Other Notes

4 Lead Acid Batteries with Armour Plated Cells and Liquid Electrolyte

5 Pzv and Pzv-BS Lead-Acid Batteries with Sealed Armour Plated Cells

6 Aquamatik Water Replenishment System

7 Electrolyte Circulation

8 Cleaning Batteries

9 Storing the Battery

10 Troubleshooting

11 Disposal

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