Jungheinrich EFG 540s Manuals

Manuals and User Guides for Jungheinrich EFG 540s. We have 1 Jungheinrich EFG 540s manual available for free PDF download: Operating Instructions Manual

Jungheinrich EFG 540s Operating Instructions Manual (313 pages)

Brand: Jungheinrich | Category: Forklifts | Size: 28 MB

Declaration of Conformity
3
Table of Contents
7
Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement
10
A Correct Use and Application
11
General
11
Correct Application
11
Approved Application Conditions
13
Internal Operation in Cold Stores with Cold Store Equipment (O)
13
Proprietor Responsibilities
14
Adding Attachments And/Or Optional Equipment
14
Removal of Components
14
B Truck Description
15
Application
15
Truck Models and Rated Capacity
15
Assemblies and Functional Description
16
Travel Direction Definition
16
Assembly Overview
17
Functional Description
18
Technical Specifications
20
Performance Data
20
Dimensions
23
Weights
26
Mast Versions
27
Tyre Type
34
Engine Data
35
EN Norms
36
Conditions of Use
37
Electrical Requirements
37
Specifications According to RED Guideline (Radio Equipment Directive) for Radio Units
38
Identification Points and Data Plates
39
Indication Points
39
Data Plate
41
Truck Capacity Plate
42
Attachment Capacity Plate
44
Stability
47
Wind Loads
47
C Transport and Commissioning
49
Transport
49
Truck Laden
49
Centre of Gravity of the Truck
49
Lifting the Truck by Crane
50
Loading with Another Industrial Truck
52
Securing the Truck During Transport
53
Using the Truck for the First Time
55
D Battery - Servicing, Recharging, Replacement
57
General Notes on Handling Batteries
57
Potential Hazards
57
Touch Voltage Hazard
58
Safety Regulations for Handling Lead-Acid Batteries
59
Safety Regulations for Handling Lithium-Ion Batteries
60
Fire Hazard
60
Particular Hazard from Combustion Products
61
Special Fire Fighting Protective Equipment
61
Additional Fire Fighting Instructions
61
Instructions for Cooling an Overheated, Non Physically Damaged Battery
61
Battery Types
62
Battery Dimensions
63
Exposing the Battery
64
Battery Removal and Installation
65
Removal and Installation Using a Pallet Truck and Snapfit Battery Holder O
66
Removal and Installation Using a Fork Shoe (O)
73
Removal and Installation Using a Roller Conveyor (O)
75
Removal and Installation for Service Using a Hand Pallet Truck with Snapfit (O)
76
Removal and Installation for Service Using a (Hand) Pallet Truck Without Snapfit
78
Hydraulic Battery Extractor (O)
79
Charging the Battery
82
Charging the Lead Battery
82
Charging Lithium-Ion Batteries (O)
86
Operation
89
Safety Regulations for the Operation of Forklift Trucks
89
Displays and Controls
91
Controls
91
Pilots
94
Function Symbols for the Pilots
95
Control Panel with Display Unit
98
Button Allocation of the Display
100
Symbols in the Display
102
Battery Discharge Indicator
105
Battery Discharge Monitor
105
Residual Time Display
106
Operating Programs
107
Hourmeter
107
Armrest Control Panel Switch
107
Side Compartment Control Panel Switch (O)
110
Preparing the Truck for Operation
111
Checks and Operations to be Performed before Starting Daily Work
111
Entry and Exit
115
Trucks with Reduced Headroom (O)
115
Setting up the Operator Position
116
Restraint Systems
122
Seat Belt
123
Industrial Truck Operation
125
Safety Regulations for Truck Operation
125
Setting the Time
132
Parking the Truck Securely
133
Emergency Disconnect
134
Adjusting the Forks
145
Replacing the Forks
147
Lifting, Transporting and Depositing Loads
148
Operating the Lift Mechanism and Integrated Attachments
151
Safety Instructions for Operating Additional Attachments
161
Operating Additional Attachments for the SOLO-PILOT
166
Operating Additional Attachments for the Multi Pilot
169
Towing Trailers
178
Optional Equipment
180
Keyless Access System
180
General Information about the Use of Keyless Access Systems
181
Commissioning the Keypad and the Transponder Reader
181
Using the Display
184
Using the Keypad
189
Assistance Systems
199
Symbol Meaning
199
Automatic / Mechanical Folding Gate
207
Panel Door
209
Operator Position Extension
210
Tilt Control
218
Item Description
222
Removable Load Backrest
223
Lift Cutout Override
226
Fire Extinguisher
229
Rockinger Coupling with Hand Lever or Remote Control
230
Camera System
231
Troubleshooting
246
Operating the Truck Without Its Own Drive System
249
Emergency Lowering
254
F Industrial Truck Maintenance
255
Spare Parts
255
Operational Safety and Environmental Protection
256
Maintenance Safety Regulations
257
Consumables and Used Parts
258
Lift Chains
259
Hydraulic System
260
Lubricants and Lubrication Schedule
261
Handling Consumables Safely
261
Lubrication Schedule
263
Preparing the Truck for Maintenance and Repairs
266
Lifting and Jacking up the Truck Safely
267
Opening the Rear Panel
268
Replacing Wheels
270
Check the Gear Oil Level
277
Checking Electrical Fuses
280
Working on the Electrical System
290
Decommissioning the Industrial Truck
292
Prior to Decommissioning
293
During Decommissioning
293
Restoring the Truck to Service after Decommissioning
293
Safety Tests to be Performed at Intervals and after Unusual Incidents
295
Final De-Commissioning, Disposal
295
Human Vibration Measurement
295
Customer Service
302

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Jungheinrich EFG 540s Operating Instructions Manual (313 pages)

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