Johnson Controls ZW Series Manuals

Manuals and User Guides for Johnson Controls ZW Series. We have 2 Johnson Controls ZW Series manuals available for free PDF download: Installation Manual

Johnson Controls ZW Series Installation Manual (73 pages)

R-410A W/SMART EQUIPMENT 6-1/2 - 12-1/2 Ton 60 Hertz

Brand: Johnson Controls | Category: Air Conditioner | Size: 2 MB

Table of Contents
1
General
2
Safety Considerations
2
What to Do if You Smell Gas
2
Installation
5
Preceding Installation
5
Limitations
5
Installation Safety Information
5
Fire or Explosion Hazard
5
Unit Shipping Bracket
5
Condenser Covering
5
Compressor Section
5
ZW Component Location (ZW-10 Shown)
6
Location
7
Rigging and Handling
7
Thru -12 Unit Limitations
7
Weights and Dimensions
8
Unit 4 Point Load Weight
8
Unit 6 Point Load Weight
8
Center of Gravity
8
Thru -12 Unit Accessory Weights
9
Thru -10 Physical Dimensions
9
Physical Dimensions
10
Thru -12 Unit Physical Dimensions
11
Thru -12 Unit Clearances
11
Top View
12
Thru -12 Unit Bottom Duct Openings
12
Thru -12 Unit Electrical Entry
13
Thru -10 Unit Side Duct Openings
13
Side Duct Dimensions
14
Unit Side Duct Openings
14
Thru -12 Unit Left/End Duct Opening
14
Left/End Duct Dimensions
15
Thru -12 Roof Curb
15
Thru -12 Transition Roof Curb
15
Ductwork
16
Side Panels
16
Condensate Drain
16
Side Panels with Hole Plugs
16
Return Downflow Plenum with Panel
16
Discharge Panel in Place
16
Save Side Panels for Economizer Hood Tops
16
Compressors
17
Filters
17
Power and Control Wiring
17
Condensate Drain
17
Field Wiring Disconnect - Cooling Unit With/Without Electric Heat and All Units with VFD Option
18
Field Wiring Disconnect - Cooling Unit with Gas Heat Without VFD Option
19
Control Wire Sizes
20
Typical Electronic Thermostat Field Wiring
20
Electrical Data
21
Physical Data
29
Optional Electric Heat
31
Optional Gas Heat
31
Electric Heat Minimum Supply Air
31
Side Entry Gas Piping
31
Gas Pipe Sizing - Capacity of Pipe
32
Gas Heat Minimum Supply Air
32
Bottom Entry Gas Piping
32
Fire or Explosion Hazard
33
Options/Accessories
33
Optional Variable Air Volume (VAV)
34
Factory-Installed VFD
35
'VFD-Ready' for Customer-Installation
35
Elementary Diagram
36
Optional Hot Gas Bypass (HGBP)
36
Economizer Sequences
36
Dry Bulb Changeover
36
Single Enthalpy Changeover
36
Dual Enthalpy Changeover
36
Auto
36
Simplified VFD Wiring
36
Free Cooling Operation
37
Power Exhaust
37
Smart Equipment™ Economizer Board Details
38
SE-ECO1001-0 Economizer Controller
38
Blower Rotation
41
Supply Air Limitations
41
Belt Adjustment
42
Altitude/Temperature Correction Factors
43
Airflow Performance
45
Airflow Performance - Side Duct Application
45
Airflow Performance - Bottom Duct Application
47
RPM Selection
48
Air Balance
49
Checking Air Quantity
49
Indoor Blower Specifications
49
Power Exhaust Specifications
49
Dry Coil Delta P
50
Motor Sheave Datum Diameters
51
Operation
52
Continuous Blower
52
Cooling Sequence of Operation
52
Additional Static Resistance
52
Intermittent Blower
52
Cooling Operation Errors
54
High-Pressure Limit Switch
54
Low-Pressure Limit Switch
54
Safety Controls
54
Electric Heating Sequence of Operations
55
Electric Heat Operation Errors
55
Electric Heat Limit Setting
55
Electric Heat Anticipator Setpoints
55
Gas Heating Sequence of Operations
56
Gas Heating Operation Errors
56
Temperature Limit
56
Ignition Control Board
56
Internal Microprocessor Failure
57
Gas Heat Limit Control Settings
57
Gas Heat Anticipator Setpoints
57
Start-Up (Cooling)
58
Start-Up (Gas Heat)
58
Checking Gas Heat Input
58
Gas Rate Cubic Feet Per Hour
59
Charging the Unit
60
Control Board Navigation Components
60
Gas Heat Stages
60
Typical Flame
60
Typical Gas Valve
60
Smart Equipment™ UCB Details
61
Unit Control Board
61
Cable for FC Buses and SA Buses in Order of Preference . 67 32 Ignition Control Flash Codes
67
Start-Up Sheet
68

Johnson Controls ZW Series Installation Manual (73 pages)

Brand: Johnson Controls | Category: Industrial Equipment | Size: 2 MB

Table of Contents
1
General
2
Installation
5
Preceding Installation
5
Limitations
5
Unit Shipping Bracket
5
Condenser Covering
5
Compressor Section
5
ZW Component Location (ZWT10 Shown)
6
Location
7
Rigging and Handling
7
ZWT06 Thru T12 Unit Limitations
7
Weights and Dimensions
8
Unit 4 Point Load Weight
8
Unit 6 Point Load Weight
8
Center of Gravity
8
ZWT06 Thru T12 Unit Accessory Weights
9
ZWT06 Thru T10 Physical Dimensions
9
ZWT12 Physical Dimensions
10
ZWT06 Thru T12 Unit Physical Dimensions
11
ZWT06 Thru T12 Unit Clearances
11
ZWT06 Thru T12 Unit Bottom Duct Openings
12
ZWT06 Thru T12 Unit Electrical Entry
13
ZWT06 Thru T10 Unit Side Duct Openings
13
Side Duct Dimensions
14
ZWT12 Unit Side Duct Openings
14
ZWT06 Thru T12 Unit Left Duct Opening
14
Left/End Duct Dimensions
15
ZWT06 Thru T12 Roof Curb
15
ZWT06 Thru T12 Transition Roof Curb
15
Ductwork
16
Side Panels
16
Condensate Drain
16
Side Panels with Hole Plugs
16
Return Downflow Plenum with Panel
16
Discharge Panel in Place
16
Save Side Panels for Economizer Hood Tops
16
Compressors
17
Filters
17
Power and Control Wiring
17
Condensate Drain
17
Field Wiring Disconnect - Cooling Unit With/Without Electric Heat and All Units with VFD Option
18
Field Wiring Disconnect - Cooling Unit with Gas Heat Without VFD Option
19
Control Wire Sizes
20
Typical Electronic Thermostat Field Wiring
20
Electrical Data
21
Physical Data
29
Optional Electric Heat
31
Optional Gas Heat
31
Electric Heat Minimum Supply Air
31
Side Entry Gas Piping
31
Gas Pipe Sizing - Capacity of Pipe
32
Gas Heat Minimum Supply Air
32
Bottom Entry Gas Piping
32
Options/Accessories
33
Optional Variable Air Volume (VAV)
34
Optional Hot Gas Bypass (HGBP)
36
Economizer Sequences
36
Dry Bulb Changeover
36
Single Enthalpy Changeover
36
Dual Enthalpy Changeover
36
Auto
36
Simplified VFD Wiring
36
Free Cooling Operation
37
Power Exhaust
37
Smart Equipment™ Economizer Board Details
38
SE-ECO1001-1 Economizer Controller
38
Supply Air Limitations
41
Belt Adjustment
42
Altitude/Temperature Correction Factors
43
Airflow Performance
45
Airflow Performance - Side Duct Application
45
Airflow Performance - Bottom Duct Application
47
RPM Selection
48
Air Balance
49
Checking Air Quantity
49
Indoor Blower Specifications
49
Power Exhaust Specifications
49
Dry Coil Delta P
50
Motor Sheave Datum Diameters
51
Operation
52
Cooling Sequence of Operation
52
Additional Static Resistance
52
Cooling Operation Errors
54
Electric Heating Sequence of Operations
55
Electric Heat Operation Errors
55
Electric Heat Limit Setting
55
Gas Heating Sequence of Operations
56
Gas Heating Operation Errors
56
Electric Heat Anticipator Setpoints
56
Gas Heat Limit Control Settings
57
Start-Up (Cooling)
58
Start-Up (Gas Heat)
58
Gas Heat Anticipator Setpoints
58
Checking Gas Heat Input
59
Gas Rate Cubic Feet Per Hour
59
Charging the Unit
60
Gas Heat Stages
60
Typical Flame
60
Typical Gas Valve
60
Control Board Navigation Components
61
Unit Control Board
61
Smart Equipment™ UCB Details
62
Cable for FC Buses and SA Buses in Order of Preference . 67 32 Ignition Control Flash Codes
67
Start-Up Sheet
68

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Johnson Controls ZW Series Installation Manual (73 pages)

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