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YORK YCAL0043E Series
Johnson Controls YORK YCAL0043E Series Manuals
Manuals and User Guides for Johnson Controls YORK YCAL0043E Series. We have
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Johnson Controls YORK YCAL0043E Series manual available for free PDF download: Installation Operation & Maintenance
Johnson Controls YORK YCAL0043E Series Installation Operation & Maintenance (188 pages)
AIR-COOLED LIQUID CHILLERS HERMETIC SCROLL R-22 & HFC-407C STYLE C (50 Hz) WITH IPU II AND I/O BOARDS
Brand:
Johnson Controls
| Category:
Chiller
| Size: 10 MB
Table of Contents
Table of Contents
3
Product Identification Number (Pin)
7
Refrigerant Flow Diagram
9
Fig. 1 - Refrigerant Flow Diagram
9
Section 1 - Installation
10
Fig. 2 - Single-Point Supply Connection - Terminal Block
14
Fig. 4 - Multiple Point Power Supply Connection - Terminal Block
16
Fig. 5 - Optional Single-Point Power Wiring
17
Fig. 6 - Control Wiring
18
Electrical Data
20
Table 1 - Micro Panel Power Supply
20
Operational Limitations (English)
26
Table 2 - Temperatures and Flows
26
Table 3 - Voltage Limitations
26
Table 4 - Cooler Pressure Drop Curves
27
Table 5 - Ethylene / Propylene Glycol Correction Factors
27
Table 6 - Temperatures and Flows
28
Table 7 - Voltage Limitations
28
Table 8 - Cooler Pressure Drop Curves
29
Table 9 - Ethylene / Propylene Glycolcorrection Factors
29
Physical Data (English)
30
Table 10 - Physical Data (English)
30
Dimensions and Clearances
34
Pre-Startup and Startup Checklist
58
Initial Start-Up
59
Table 11 - Setpoints Entry List
59
Unit Operating Sequence
61
Section 2 - Unit Controls
62
Status" Key
64
Table 12 - Status Key Messages
69
Display/Print Keys
70
Table 13 - Operation Data
73
Entry" Keys
79
Setpoints" Keys
80
Table 14 - Cooling Setpoints, Programmable Limits and Defaults
82
Table 15 - Program Key Limits and Defaults
85
Table 16 - Setpoints Quick Reference List
86
Unit" Keys
87
Table 17 - Unit Keys Programming Quick Reference List
91
Unit Operation
92
FIG. 7 - SETPOINT Adjust
93
Fig. 8 - Leaving Water Temperature Control Example
93
Table 18 - Compressor Staging for Return Water Control
94
Table 19 - Return Chilled Liquid Control for 5 & 6 Compressors
94
Table 20 - Return Chilled Liquid Control for 4 Compressors (6 Steps)
95
Fig. 9 - Ycal0043 - Ycal0107 Fan Location (Typical)
98
Table 21 - Ycal0043 - Ycal0107 Condenser Fan Control
98
Table 22 - Ycal0043 - Ycal0107 Condenser Fan Control
98
Fig. 10 - Ycal0117 - Ycal0253 Fan Location (Typical)
99
Table 23 - Ycal0117 - Ycal0253 Condenser Fan Control
99
Table 24 - Ycal0117 - Ycal0253 Condenser Fan Control
99
Table 25 - Ycal0117 - Ycal0253 Low Ambient Condenser Fan Control
100
Fig. 11 - Ycal0287 - Ycal0377 Fan Location
101
Table 26 - Ycal0287 - Ycal0377 Condenser Fan Control
101
Table 27 - Compressor Operation - Load Limiting
103
Fig. 12 - Field and Factory Electrical Connectionsoptional
105
Section 3 - Service and Troubleshooting
106
Service Mode - Chiller Configuration
107
Table 28 - I/O Board Digital Inputs
108
Table 29 - I/O Board Analog Inputs
108
Table 30 - I/O Board Digital Outputs
108
Table 31 - I/O Board Analog Outputs
108
Fig. 13 - I/O Board Layout
109
Fig. 14 - I/O Board Relay Contact Architecture
113
Table 34 - Keypad Pin Assignment Matrix
114
Optional Printer Installation
115
Fig. 15 - Printer to I/O Board Electrical Connections
115
Troubleshooting Charts
116
Table 35 - Troubleshooting
116
Maintenance
119
Isn Control
120
Table 36 - Isn Received Data
120
Table 37 - Isn Transmitted Data
121
Table 38 - Isn Operational and Fault Codes
122
Fig. 16 - Elementary Diagram, Control Circuit - Ycal0043E_ - Ycal0087E
124
Section 4 - Wiring Diagrams
124
Fig. 16A - Elementary Diagram, Control Circuit
126
Ycal0043E_ - Ycal0087E_ Remote Cooler
126
Fig. 17 - Elementary Diagram, Power Circuit - Ycal0043E_ - Ycal0087E
128
Fig. 18 - Connection Diagram, Middle Market - Ycal0043E_ - Ycal0087E
130
Fig. 19 - Elementary Diagram, Middle Market - Ycal0043E_ - Ycal0087E
132
Fig. 20 - Elementary Diagram, Middle Market - Ycal0107E
134
Fig. 20A - Elementary Diagram, Middle Market - Ycal0107E
136
Remote Cooler
136
Fig. 21 - Elementary Diagram, Power Circuit - Ycal0107E
138
Fig. 22 - Connection Diagram, Middle Market - Ycal0107E
140
Fig. 23 - Elementary Diagram, Middle Market - Ycal0107E
142
Fig. 24 - Elementary Diagram, Control Circuit - Ycal0117E_ - Ycal0173E
144
Fig. 24A - Elementary Diagram, Control Circuit - Ycal0117E_ - Ycal0173E
146
Remote Cooler
146
Fig. 25 - Elementary Diagram, Power Circuit - Ycal0117E_ - Ycal0173E
148
Fig. 26 - Connection Diagram, Middle Market - Ycal0117E_ - Ycal0173E
150
Fig. 27 - Elementary Diagram, Middle Market - Ycal0117E_ - Ycal0173E
152
Fig. 28 - Elementary Diagram, Control Circuit - Ycal0197E_ - Ycal0253E
154
Fig. 28A - Elementary Diagram, Control Circuit - Ycal0197E_ - Ycal0253E
156
Remote Cooler
156
Fig. 29 - Elementary Diagram, Power Circuit - Ycal0197E_ - Ycal0253E
158
Fig. 30 - Connection Diagram, Middle Market - Ycal0197E_ - Ycal0253E
160
Fig. 31 - Elementary Diagram, Middle Market - Ycal0197E_ - Ycal0253E
162
Fig. 32 - Elementary Diagram, Control Circuit - Ycal0287E_ - Ycal0317E
164
Fig. 33 - Elementary Diagram, Power Circuit - Ycal0287E_ - Ycal0317E
166
Fig. 34 - Connection Diagram, Middle Market High Performance
168
Ycal0287E_ - Ycal0317E
168
Fig. 35 - Elementary Diagram, Middle Market - Ycal0287E_ - Ycal0317E
170
Fig. 36 - Elementary Diagram, Control Circuit - Ycal0347E_ - Ycal0377E
172
Fig. 37 - Elementary Diagram, Power Circuit - Ycal0347E_ - Ycal0377E
174
Fig. 38 - Connection Diagram, Middle Market High Performance
176
Ycal0347E_ - Ycal0377E
176
Fig. 39 - Elementary Diagram, Middle Market High Performance
178
Ycal0347E_ - Ycal0377E
178
Fig. 40 - Type Cp 1
185
Fig. 41 - Type Cp 2
185
Fig. 42 - R Spring Seismic Isolator
186
Fig. 43 - Type Cp Mounting
187
Fig. 44 - "Aeqm" Spring-Flex Mounting
188
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