Johnson Controls Frick RWF 480 Manuals

Manuals and User Guides for Johnson Controls Frick RWF 480. We have 1 Johnson Controls Frick RWF 480 manual available for free PDF download: Installation Manual

Johnson Controls Frick RWF 480 Installation Manual

Johnson Controls Frick RWF 480 Installation Manual (60 pages)

ROTARY SCREW COMPRESSOR UNITS

Brand: Johnson Controls | Category: Air Compressor | Size: 1 MB

Table of Contents

Table of Contents
2
Preface
3
Design Limitations
3
Job Inspection
3
Transit Damage Claims
3
COMPRESSOR and UNIT IDENTIFICATION
3
Installation

4
- Foundation
  4
- RIGGING and HANDLING
  4
- Skid Removal
  4
- Checking Motor/Compress or Rota Tion
  5
- Compressor/Motor Couplinginstallation
  5
- Oil Pump Coupling
  5
- Holding Charge and Storage
  5
- Compressor Unit Oil
  5
- Oil Charge
  6
- Oil Heater(S)
  6
- Oil Filter(S)
  6
- Thermosyphon Oil Cooling
  6
- LIQUID INJECTION OIL COOLING (Optional)
  7
- Liquid Line Sizes/Receiver Volume
  8
- Water-Cooled Oil Cooling (Option Al)
  8
- Economizer - High Stage (Optional)
  9
- Electrical
  10
- Motor Starter Package
  10
- Current Transformer (Ct) Ratios
  11
- Mini Mum Burden Ratings
  11
- Control Power Regulator
  12
- Battery Backup
  12
Operation

13
- OPERATION and START-UP INSTRUCTIONS
  13
- Sgc Compressor
  13
- Compressor Lubrication System
  13
- No Pump Oil System
  13
- Cold-Start System
  14
- Demand Pump Oil System
  14
- Compressor Oil Separation System
  14
- Compressor Hydraulic System
  15
- Volumizer Volume Ratio Control
  15
- Compressor Oil Cooling Systems
  16
- Single-Port Liquid Injection
  16
- Booster or Swing Duty Application
  16
- Dual-Port Liquid Injection
  16
- Liquid Injection Adjustmentprocedure
  16
- Easy-Cool™ Liquid Injectionadjustment
  17
- Suction Check Valve Bypass
  19
- Low Ambient Operation
  19
- Initial Start-Up
  20
- Initial Start-Up Procedure
  20
- Normal Start-Up Procedure
  20
Maintenance

21
- COMPRESSOR SHUTDOWN and START-UP
  21
- General Information
  21
- General Maintenance
  21
- Normal Maintenance Operations
  21
- General Instructions for Replacing Compressor Unit Components
  22
- Oil Filter (Of-1) Main Single/Dual
  22
- Strainer - Demand Oil Pump
  22
- Changing Oil
  23
- Coalescer Filter Element(S)
  23
- Strainer - Liquid Injection
  23
- Demand Pump
  24
- Maintenance Schedule
  28
- Motor Bearings
  28
- OIL QUALITY and ANALYSIS
  28
- Operating Log
  28
- Recommendedmaintenance Program
  28
- Vibration Analysis
  28
- ABNORMAL OPERATION ANALYSIS and CORRECTION
  29
- Troubleshooting Guide
  29
- Servicing the Cold-Start Valve
  30
- Pressure Transducers - Replacement
  31
- Pressure Transducers - Testing
  31
- Capacity Linear Transmitter Replacement - Slide Valve
  32
- Position Potentiometer Replacement and Adjust Ment
  32
- Oil Level Transmitterreplacement
  33
- Temperature Sensor Replacement
  33
- Volumizer® Transmitter Replacement - Slide Stop
  33
- Troubleshooting the Rwf Compressor
  34
  - Oil Separation System
    34
  - Hydraulic System
    35
  - Liquid Injection Oil Cooling System
    35
  - Demand Pump System
    36
- Thermal Expansion Valves
  37
- Jordantemperature Regulator Valve
  38
- Bare Compressor Replacement
  39
- Grease Compatibility
  39
- Motor Replacement
  39
- P & I Diagram
  40
- Wiring Harness
  44
- Proper Installation of Electronic Equipment in an Industrial Environment
  49
- Forms
  52
- Index
  58

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