User Manuals: Johnson 5300 Series Mobile Radio Kit

Manuals and User Guides for Johnson 5300 Series Mobile Radio Kit. We have 1 Johnson 5300 Series Mobile Radio Kit manual available for free PDF download: Service Manual

Johnson 5300 Series Service Manual (239 pages)

Brand: Johnson | Category: Radio | Size: 21 MB

Table of Contents
3
General Information

7
Scope of Manual

7
Transceiver Description

7
- General
  7
- Analog/Digital Operation
  7
- Operating Protocols
  7
- Available Mounting Options
  8
- Systems, Channels, and Zones
  8
- Programming
  8
- Alignment
  8
Product Warranty

9
Model Number Breakdown

9
- Identification Label Example
  9
Serial Number Breakdown

10
Accessories

10
Factory Customer Service

11
Returns for Repairs

12
Replacement Parts

12
Internet Home Page

13
Secure Communication

13
- General
  13
- FIPS 140-2 Approved Encryption
  13
- Over-The-Air-Rekeying (OTAR)
  13
- Key Retention
  13
Radio Hardware Changes

14
- RF Module Changes
  14
- Hardware Changes Flowchart
  14
  - Logic Board Changes
    15
- 53Xx Firmware/Logic Board Versions
  15
- 5300 Series Mobile Specifications
  
  17
- Revision Summary
  
  18
Installation

22
- Front Mount Installation Components
  24
Important Digital Radio Installation Information

22
- Introduction
  22
- Installation Guidelines
  22
General Information

24
- Scope of Instructions
  24
- Performance Tests
  24
- Transceiver Programming
  24
- Transceiver Mounting Bracket
  24
  - Power Source
    25
Transceiver Installation (Front and Remote Mount)

25
- Mounting Configurations
  25
- Selecting a Mounting Location
  25
- Mounting Kits
  25
- Mounting Standard Power Transceiver
  27
- Mounting 100W Transceiver
  27
Power Cable Installation

27
- Standard Models (All Except 100W)
  27
- Models
  28
Accessory Cable Installation

29
- General
  29
- Ignition Sense Input (Pin 6)
  29
- Speaker Pins (Pins 1, 2, 3)
  29
- Accessory Jack
  29
  - Auxiliary B out (Pin 4)
    30
  - External Public Address (Pin 7)
    30
  - Auxiliary B Input (Pin 8)
    30
    
    Installation
    30
2.6 Remote Control Unit

30
- Horn Circuit Example
  30
  - General
    31
  - Control Unit Board Versions
    31
- Revised Display Controller Board
  31
- Unrevised Display Controller Bd
  31
- Control Unit DIP Switch S1 Settings
  32
Connecting the Speaker

33
Key Cap Installation

34
Pigtail Cables

34
- Locking Tray Installation Diagram
  35
Transceiver Mounting Tray

35
- Installation
  35
- Description
  35
- Locking/Unlocking Transceiver
  35
Handheld Control Unit

36
- Installation
  36
- General
  36
- Installation Instructions
  37
- Using HHC to Provide Dual Controls or Dual Remotes
  38
- Transceiver Programming with HHC
  38
Siren Option Installation

39
- Instructions
  39
- General
  39
- Transceiver Programming
  39
- Installation Procedure
  39
Operation

41
General

41
Transceiver Programming

42
General

42
- Programming Setup
  42
- Computer Description
  42
- Connecting Computer to Transceiver
  42
- Handheld Controller Programming Setup
  43
- Siren Programming
  43
Using the Pcconfigure Software

43
Circuit Description

44
General Transceiver Description

44
- Introduction
  44
- PC Boards
  44
- Circuit Protection (Fuses)
  44
- Analog Mode Description
  44
- Project 25 Digital Mode
  45
Uhf Rf Board (Version C)

45
- Receiver
  45
- UHF RF Board Block Diagram (Version C)
  46
- Synthesizer
  47
- Transmitter
  47
- RF Board Block Diagram (Version A/B)
  48
Version A/B Rf Board Overview

48
- LO and First if Frequencies
  49
  - Antenna Switch
    50
  - Receiver Front End
    50
  - Receiver Back End
    51
  - Transmitter
    51
Vhf/Uhf Rf Board (Version A/B)

49
- Frequency Generation Unit (FGU)
  49
800 Mhz RF BOARD (VERSION A/B)

52
- Frequency Synthesis
  52
- Antenna Switch
  53
- Receiver Front End
  54
- Receiver Back End
  54
- Transmitter
  55
Vhf 50W Pa Board

55
- Antenna Switches
  55
- Amplifiers (Q509, Q510)
  56
- Power Control
  56
- VHF 50W PA Board Block Diagram
  56
Vhf 100W Pa Board

57
Uhf 15W Pa Board

58
- Antenna Switches
  58
- Amplifiers (Q509, Q508)
  58
- UHF 15W PA Board Block Diagram
  58
  - Power Control
    59
Uhf 40W Pa Board

60
800 Mhz 35W PA BOARD

62
- Low Power Antenna Switch
  62
- Power Detector and Attenuator
  62
- Power Amplifier Module (U504), Final (Q509)
  63
- High Power Antenna Switch
  63
- Directional Coupler, Low-Pass Filter
  63
  - Temp Sense
    63
- Power Control
  64
- RF Amplifier (Q503)
  64
DC Power Distribution

65
- Power on Operation
  65
- Power off Operation
  65
Logic Board (Version C)

65
- Microcontroller (U2)
  65
- Memory
  65
- Digital Signal Processing Overview
  65
- Receive Signal Path
  66
Alignment Procedure

67
- Alignment Setup
  67
  - Pctune Version Required
    68
General

67
- Introduction
  67
- Tune Software
  67
Main Screen

68
- Pctune Main Screen
  68
Menu Bar Description

69
- File Menu
  69
- Radio Menu
  69
- Transfer Menu
  69
- Tools Menu
  70
- Help Menu
  70
Tuning Procedure

70
- Connecting Test Setup
  70
- Starting and Configuring Pctune
  71
Digital Performance Tests

71
- General
  71
- Receive Test Setup
  71
- Receive Sensitivity Test
  71
- RPI Front Panel
  71
  - Transmitter Tests
    72
Analog Performance Tests

72
- General
  72
- Receiver Performance Tests
  72
- Transmitter Performance Tests
  73
Parts List

74
- Chassis, Hardware, and Miscellaneous
  74
- Interface Board (Ver A/B)
  75
- Interface Board (Ver C)
  75
- Receiver/Exciter Assembly (Version A/B)
  76
- UHF Rx/Exciter Assembly (Version C)
  77
- VHF 50W PA Board Assembly
  78
- VHF 100W PA Board Assembly
  81
- UHF 15W PA Board Assembly
  82
- UHF 40W PA Board Assembly
  85
- 800 Mhz PA Board Assembly
  88
- Logic Board Assembly (ARM, Ver A)
  92
- Front Panel Assembly
  111
- Display Controller Board (Revised)
  111
- Display Controller Board (Unrev.)
  113
- Remote Control Unit Unique Parts
  115
- Std. DC Power Cable Assembly
  116
- DC Power Cable Assembly
  116
- Accessory Wire Harness Kit
  116
- Front Mounting Bracket Assembly
  116
- Amplified Dynamic Microphone
  116
- Watt, 4.0-Ohm Speaker (Black)
  117
- Watt, 4.0-Ohm Motorcyle Speaker
  117
- Handheld Control Unit
  117
- Siren Controller Kit
  121
- Remote Prog. Interface (RPI)
  122
- Pigtail Cable EMI Board
  122
- Mechanical Views
  
  123
  - Chassis Assembly
    123
  - Remote Control Unit/Transceiver Assembly
    124
  - Receiver/Exciter Assembly (A300)
    125
  - Display Assembly (A713)
    126
  - Front Panel Assembly (A102)
    126
  - 100-Watt PA Assembly
    127
  - Handheld Control Unit Junction Box
    128
  - Handheld Control Unit (Part 1 of 2)
    128
  - Handheld Control Unit (Part 2 of 2)
    129
- Photos
  
  130
Schematic Diagrams and Component Layouts

130
- Transceiver Top View
  130
- Transceiver Bottom View
  130
- Receiver/Exciter Assembly
  131
- Front Panel Assembly
  131
- Amplified Dynamic Microphone
  
  133
- Interconnect Schematic
  
  133
- Interface Board Schematic (Ver A/B)
  
  135
  - Interconnect Board (Ver A/B)
    136
  - Schematic (Ver C)
    139
  - Interconnect Board (Ver C)
    139
- Accessory Pigtail Cable EMI Board
  
  139
  - Schematic
    144
  - Board Layout
    145
- VHF RF Board (Ver B)
  
  146
  - Schematic
    146
  - Board Layout
    147
- VHF 50W PA Board
  
  147
  - Board Top View
    157
  - Board Bottom View
    158
    
    Schematic
    159
    
    Board Layout
    160
  - Board Layout Top View
    167
  - Board Layout Bottom View
    168
    
    Board Layout
    172
    
    Schematic
    175
- VHF 100W PA Board
  
  175
  - Board Bottom View
    179
  - Board Top View
    183
PPC Logic Board (Ver B)

185
PPC Logic Board (Ver C)

185
- Board Bottom View
  200
Display Controller Board

206
Display Board

206
- Schematic
  206
Remote Transceiver Interconnect Schematic

206
Handheld Control Unit (HHC) Interconnect Schematic

209
- Junction Box Schematic
  209
Remote Programming Interface (RPI)

214
- Bottom View
  229
- Top View
  229

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User Manuals: Johnson 5300 Series Mobile Radio Kit

Johnson 5300 Series Service Manual (239 pages)

Table of Contents

General Information

Scope of Manual

Transceiver Description

Product Warranty

Model Number Breakdown

Serial Number Breakdown

Accessories

Factory Customer Service

Returns for Repairs

Replacement Parts

Internet Home Page

Secure Communication

Radio Hardware Changes

5300 Series Mobile Specifications

Revision Summary

Installation

Important Digital Radio Installation Information

General Information

Transceiver Installation (Front and Remote Mount)

Power Cable Installation

Accessory Cable Installation

2.6 Remote Control Unit

Connecting the Speaker

Key Cap Installation

Pigtail Cables

Transceiver Mounting Tray

Handheld Control Unit

Siren Option Installation

Operation

General

Transceiver Programming

General

Using the Pcconfigure Software

Circuit Description

General Transceiver Description

Uhf Rf Board (Version C)

Version A/B Rf Board Overview

Vhf/Uhf Rf Board (Version A/B)

800 Mhz RF BOARD (VERSION A/B)

Vhf 50W Pa Board

Vhf 100W Pa Board

Uhf 15W Pa Board

Uhf 40W Pa Board

800 Mhz 35W PA BOARD

DC Power Distribution

Logic Board (Version C)

Alignment Procedure

General

Main Screen

Menu Bar Description

Tuning Procedure

Digital Performance Tests

Analog Performance Tests

Parts List

Mechanical Views

Photos

Schematic Diagrams and Component Layouts

Amplified Dynamic Microphone

Interconnect Schematic

Interface Board Schematic (Ver A/B)

Accessory Pigtail Cable EMI Board

VHF RF Board (Ver B)

VHF 50W PA Board

VHF 100W PA Board

PPC Logic Board (Ver B)

PPC Logic Board (Ver C)

Display Controller Board

Display Board

Remote Transceiver Interconnect Schematic

Handheld Control Unit (HHC) Interconnect Schematic

Remote Programming Interface (RPI)

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