jcb Mini CX 4x4 Manuals

Manuals and User Guides for jcb Mini CX 4x4. We have 1 jcb Mini CX 4x4 manual available for free PDF download: Service Manual

jcb Mini CX 4x4 Service Manual (378 pages)

Brand: jcb | Category: Excavators | Size: 18 MB

Section 0 - Service Manual
2
Section 1 - General Information
4
Table of Contents
5
Introduction
7
About this Manual
7
Units of Measurement
8
Left Side, Right Side
8
Cross References
8
Identifying Your Machine
9
Machine Identification Plate
9
Unit Identification
10
Section 1 - General Information Introduction
11
Torque Settings
13
Zinc Plated Fasteners and Dacromet Fasteners
13
Hydraulic Connections
17
Service Tools
21
Numerical List
21
Tool Detail Reference Section B - Body and Framework
22
Numerical List Section C - Electrics
23
Tool Detail Reference Section C - Electrics
24
Numerical List Section E- Hydraulics
25
Tool Detail Reference Section E- Hydraulics
28
Numerical List Section F - Transmission
33
Tool Detail Reference Section F - Transmission
34
Consumables
35
Sealing and Retaining Compounds
35
Section 2 - Care & Safety
38
Safety Notices
41
Safety Warnings
41
Safety Checklist
42
General Safety
42
Operating Safety
44
Maintenance Safety
47
Safety Decals
52
Section 3 - Routine Maintenance
58
Service Requirements
61
Routine Maintenance Service Requirements
62
Obtaining Replacement Parts
62
Health and Safety
63
Service Schedules
67
Fluids, Lubricants and Capacities
71
Cleaning the Machine
76
Checking for Damage
78
Seat Belt
79
Checking the ROPS/FOPS Structure
80
Loader Arm Safety Strut
81
Service Access
83
Battery Cover
84
Greasing (10 Hours)
85
Lubrication
89
Electrical System
90
Jump Starting the Engine
91
Checking the Oil Level
93
Changing the Oil and Filter
93
Changing the Air Filter Element
95
Engine Cooling System
96
Checking the Coolant Level
96
Changing the Coolant
96
Checking the Alternator Belt Tension
98
Adjusting the Alternator Belt
98
Fuel System
99
Types of Fuel
99
Filling the Tank
100
Draining the Fuel Filter
101
Hydraulic System
103
Checking the Fluid Level
103
Changing the Hydraulic Filter
104
Transmission
106
Tyres and Wheels
107
Tyre Inflation
107
Tyre Table
108
Section a - Optional Attachments
111
Quick Release Couplings
113
Connecting and Disconnecting
113
Connecting the Hoses
115
General Purpose
117
Floor Plates
123
Removal and Replacement
123
Loader Arm
125
Removal and Replacement
125
Removal and Replacement
126
Removal and Replacement
127
Kingpost
131
Centremount Kingpost
131
Sideshift Kingpost
132
Service Tools
133
Numerical List
133
Tool Detail Reference Section B - Body and Framework
134
Technical Data
139
General Electrical Data
139
Light Bulbs
139
Test Methods
143
Using a Multimeter
143
Measuring DC Voltage
144
Measuring Resistance
144
Measuring Continuity
145
Measuring Frequency
145
Service Procedures
147
Battery
147
Maintenance
147
Specific Gravity Testing
149
Harness Data
151
Wire and Harness Number Identification
151
Harness Drawings
153
Circuit Diagrams
159
Early Series 1 Machines
159
Later Series 1 Machines
161
Series 2 Machines
163
Service Tools
165
Numerical List
165
Tool Detail Reference Section C - Electrics
166
Technical Data
171
General Data
171
Service Procedures
175
Hydraulic Contamination
175
Cleaning Operation
177
Operation Description
179
Introduction to Hydraulic Schematic Symbols
179
Control Valves
183
General Description
185
Transmission Pump Operation - Series 1 Machines
187
Transmission Pump Operation - Series 2 Machines
189
Charge Pump
191
Transmission Motor Operation 2WD
193
Transmission Operation - Series 1 Machines
195
Transmission Operation - 2WD Series 2 Machines
198
Transmission Operation - 4WD Series 2 Machines
201
Typical Valve Spool Operation
207
Main Relief Valve Operation
211
Circuit Diagrams
213
Series 1 Machines, JCB (+) Pattern Controls
213
Series 1 Machines, ISO (+) Pattern Controls
215
Series 2 Machines, JCB (+) Pattern Controls - 2WD
217
Series 2 Machines, ISO (+) Pattern Controls - 2WD
219
Series 2 Machines, JCB (+) Pattern Controls - 4WD
221
Series 2 Machines, ISO (+) Pattern Controls - 4WD
223
Towing/Winching
225
Preparing for Towing/Winching
225
Problem Solving
229
Hydrostatic Transmission
229
Loader/Excavator Circuit
240
Pump Assembly Series 1 Machines
243
Transmission Pump - Series 1 Machines
245
Dismantling and Assembly
246
Transmission Pump - Series 2 Machines
250
Removal and Replacement
250
Service Pump
259
Drive Motors
269
Axle Drive Motor
269
Dismantling and Assembly
270
Wheel Drive Motors
274
Loader Valve
301
Excavator Valve
303
Removal and Replacement
303
Dismantling and Assembly
305
Typical Spool
307
Stabiliser Spool
308
Excavator Auxiliary Valve
309
Pressure Testing
310
Typical Ram
315
Slew Ram
321
Oil Cooler
325
Service Tools
327
Section F - Transmission
337
Wheel Removal and Replacement
339
Front Axle
341
Removal and Replacement
341
Front Axle
342
Removal and Replacement
342
Dismantling and Assembly
347
Service Tools
349
Numerical List
349
Tool Detail Reference Section
350
Section G - Brakes
353
Parking Brake
355
Removal and Replacement
355
Dismantling and Assembly
356
Testing the Parking Brake
357
Adjusting the Parking Brake
358
Section H - Steering
360
Section H
362
Hydraulic Steering Unit
363
Description
363
Removal and Replacement
364
Dismantling and Assembly
366
Power Track Rod
369
Removal and Replacement
369
Dismantling and Assembly
371
Technical Data
377

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Excavators Compact Loader Construction Equipment Power Tool Front End Loaders

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jcb Mini CX 4x4 Service Manual (378 pages)

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