jcb EcoMAX Manuals

Manuals and User Guides for jcb EcoMAX. We have 1 jcb EcoMAX manual available for free PDF download: Installation Manual

jcb EcoMAX Installation Manual (64 pages)

Engine Tier 4/Stage IV Industrial Power Unit

Brand: jcb | Category: Engine | Size: 2 MB

Table of Contents
3
Safety
7
Safety Notices
7
General Safety
8
Lifting Safety
9
Installation
11
Engine Model
11
Application
11
Using this Installation Manual
11
Emissions Related Installation Instructions
12
Cooling System
13
Introduction
13
System Performance
13
Fan Design
14
Intake System
15
Crank Case Ventilation (CCV)
15
Exhaust System
16
Overview
16
Performance
17
Backpressure
17
Noise Emissions
17
Exhaust Installation
17
Exhaust Mounting
18
Flexible Elements
18
Materials
18
Pipe Sizes and Bends
18
Water Protection
19
Exhaust Tailpipe
19
Fuel System
20
Fuel System Overview
20
Installation of the Fuel System
21
Fuel Tank
21
Fuel Feed Pipe (Suction Pipe)
21
Injector Leak off Return to Fuel Tank
21
Fuel Filters and Water Separators
22
Fuel Temperature
24
Fuel Lubricity Additive Dosing Filters
24
IPU Mounting and Noise Reduction
25
Power Take-Offs
26
Positions of Power Take Offs
26
Performance of Power Take Offs
27
Front End Accessory Drive (FEAD)
28
Torsional Vibration
28
Fluids and Ambient Temperature: Fuel, Lubricant and Coolant
29
Overview
29
Fuel
29
Lubricant
29
Dipsticks
30
Coolant
30
11. Hostile Environment Precautions
31
General Provisions
31
Cold Climates
31
Wading
31
Operation in Explosive Atmospheres
31
12. Electrical System
32
Overview
32
Performance
32
Voltage Capability
32
Electromagnetic Compatibility
33
Cold Start Strategy
33
Battery
33
Installation
33
Earthing
33
Battery Isolators
34
Starter Motor
34
Starter Motor Earthing Requirements
34
Alternator
34
Electrical Load
35
Wiring
35
Earthing
35
Switches and Sensors
35
13. Electrical Control & System Integration
36
Introduction
36
IPU Harness / Electrical Integration
36
General Information
36
Control Unit Power Strategy
37
Electrical Integration
37
Environmental Requirements
37
Ancillary Earth Requirements
37
Emergency Stop Switch
37
Wiring Requirements
37
Required Operator Warnings
38
Operator Interface & Warnings
38
Engine Control Devices
40
Engine Throttles
40
Engine Fixed Speed Control (EFSC)
42
Low Fuel Level Switch
43
Electric Lift Pump
43
Displays
43
Power Relay Box
43
Fault Manager
43
14. Accessibility
44
15. Installation Approval Limits
46
Engine Installation and Operation Limits
46
Exhaust after Treatment Installation and Operation Limits
46
16. Delegated Assembly Approval
47
17. Aftertreatment Components Installation
47
Introduction
47
Using These Instructions
47
SCR System
48
Schematic Illustration of the SCR System
48
Component Overview
48
Installation Configurations
50
Tank Module Installations
50
Installation of Hydraulic Lines and Connectors
51
DEF Tank
53
Filler Neck/Cap
53
Coolant System Integration
53
OEM Process
56
Introduction
56
Engine Storage
56
Other Component Storage
56
Lifting / Handling
56
DEF System Handling, Control and Identification
57
Fitting Engine Covers or Installing Items to the Gear Driven Pto's
58
DEF and Fuel System Cleanliness / Capping
58
DEF and Fuel Tanks
58
Assembly Best Practice
58
Attachment of OEM Equipment to Engine (Other than PTO)
59
Coolant Hoses
59
Hoses Relating to Tier4Final / Stage 4 Engines (SCR System Heating/Cooling)
60
CCV Hoses
60
Fluids
60
Remote Oil Filter Options
60
Wiring & Sensors
61
FEAD Including Fan Drive
61
Machine Variant Coding
61
Engine Finish / Paint
62
Engine First Start
62
Machine Hot Test
62
Final Packaging and Storage
63
Dealer Storage & Engine Start
63
19. Material Specification Table
64

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