jcb 540-170 Manuals

Manuals and User Guides for jcb 540-170. We have 5 jcb 540-170 manuals available for free PDF download: Operator's Manual, Service Manual

jcb 540-170 Operator's Manual (412 pages)

LOADALL ROUGH TERRAIN VARIABLE REACH TRUCK

Brand: jcb | Category: Construction Equipment | Size: 25 MB

Work Platform
3
California Proposition
3
Table of Contents
5
Acronyms Glossary
13
Introduction
15
About this Manual
15
Model and Serial Number
15
Using the Manual
15
Left-Hand Side, Right-Hand Side
16
Cab/Canopy
16
Cross References
16
Safety
17
Safety - Yours and Others
17
Safety Warnings
17
General Safety
17
Clothing and Personal Protective Equipment (PPE)
18
About the Product
19
Introduction
19
General
19
Name and Address of the Manufacturer
19
Product Compliance
19
Description
20
General
20
Intended Use
20
Log Moving/Object Handling
20
Optional Equipment and Attachments
20
Danger Zone
20
Main Component Locations
21
Product and Component Identification
22
Machine
22
Machine Identification Plate
22
Engine
23
Axle(S)
24
Gearbox
25
Operator Protective Structure
25
Safety Labels
27
General
27
Safety Label Identification
27
Operator Station
29
Component Locations
29
Interior Switches
31
Ignition Switch
31
Multi-Purpose Switch
31
Windscreen Washer
32
Cab Interior Light
32
Console Switches
33
General
33
Road Lights
33
Rear Fog Lights
33
Hazard Warning Lights
33
Work Lights
34
Transmission Disconnect
34
Information
34
Tilt Lock
34
Beacon
34
Heater
34
Window Heater
34
Inner Boom Extend/Retract
35
Controls Isolation
35
Stabiliser Isolation
35
Hydraulic Mode
35
Hydraulic Venting
35
Hydraulic Tow Hitch
35
Rear Window Wiper
36
Roof Window Wiper
36
Auxiliary Hydraulic Circuit
36
Front Twin Auxiliary
36
Locking Pin Isolator
36
Operation Introduction General
37
Operating Safety
38
General
38
Worksite Safety
40
Risk Assessment
41
Walk-Around Inspection
43
General
43
Entering and Leaving the Operator Station
44
General
44
Emergency Exit
44
Doors
46
Operator Door
46
Windows
48
Rear Window
48
Battery Isolator
49
General
49
Before Starting the Engine
50
General
50
Operator Seat
51
General
51
Operator Presence Switch
51
Suspension Seat
51
Seat Belt
55
General
55
Inertia Reel Seat Belt
55
Mirrors
57
General
57
Visual Aids
58
General
58
Starting the Engine
60
General
60
Immobiliser
61
Stopping and Parking
65
General
65
Preparing for Travel
67
General
67
Preparing for Road Travel
67
Preparing for Worksite Travel
70
Beacon
72
Safety Equipment
73
Control Lock
73
Drive Controls
76
Steering Wheel
76
Steering Column
76
Accelerator Pedal
76
Service Brake Pedal
76
Park Brake
77
Transmission Drive Lever
77
Drive Selection
77
Gear Lever
79
Transmission Dump Switch
80
Steer Mode Control
81
Instruments
82
Instrument Panel
82
Notification Screens
88
Fuel Information
93
Machine Status
94
Service Information
94
Machine Setup
96
Fault Log
99
Warning Lights
101
Emission Control System
102
Automatic Regeneration
102
Manual Regeneration
103
Tyre Pressure Monitoring System (TPMS)
105
Getting the Machine Moving
107
General
107
Slopes
109
General
109
Driving on Slopes
109
Working on Slopes
111
Driving the Machine
113
Steer Modes
113
Wheel Alignment
113
Limited Slip Differential (LSD)
115
Towing Other Equipment
115
Connecting the Trailer
116
Operating Levers/Pedals
121
General
121
Control Layouts
121
Boom Controls
121
Single Lever Control
121
Chassis Levelling Controls
125
Stabiliser Controls
126
Auxiliary Circuit Controls
129
Dual Lever Control
132
Lifting and Loading
134
General
134
Load Charts
134
Using the Load Charts
139
Boom Indicators
140
Inclinometer
140
Interlocks
141
Boom Extend
142
Longitudinal Load Moment Indicator (LLMI)
145
Operation
147
Diagnostic Fault Codes
148
Longitudinal Load Moment Control (LLMC)
149
Warm up Procedure
151
System Override
152
Functional Check
153
Working with the Boom
154
General
154
Fixed Loads
155
Fork Ratings
155
Repositioning the Forks
156
Working with Pallets
156
Working with Bales
158
Working with Irregular Loads
159
Stacking Loads
160
Filling the Shovel
161
Loading a Truck
162
Suspended Loads
162
Adjusting the Boom
163
Heating, Ventilating and Air-Conditioning (HVAC)
165
General
165
Air-Conditioning Controls
165
Heat Control
165
Fan Speed Control
165
Face Level Fan
166
Fire Extinguisher
167
General
167
Operation
167
Moving a Disabled Machine
168
Jump-Starting the Engine
168
Recovery
168
Lifting the Machine
170
General
170
Transporting the Machine
171
General
171
Loading the Machine Onto the Transporting Vehicle/Trailer
171
Operating Environment
175
General
175
Operating in Low Temperatures
175
Operating in High Temperatures
176
Refuelling
177
General
177
Low Fuel Levels
177
Filling the Tank
177
Working with Attachments
179
Introduction
179
Attachments for Your Machine
179
Connecting/Disconnecting Hydraulic Hoses
180
Quick Release Couplings
182
Quick-Fit Carriage
184
General
184
Installing Attachments
184
Removing Attachments
185
Tow Hitches
188
General
188
Hydraulic Tow Hitch
191
Mechanical Tow Hitch
193
Side-Shift Carriage
196
General
196
Maintenance
199
Every 50 Hours
199
Fork Positioner
201
General
201
Precision Placer
203
General
203
Installation
206
General
209
Extension Jib
209
Roof Truss Jib
210
Shackle
213
General
213
Work Platforms
214
General
214
Fork-Mounted Hook
215
Preservation and Storage
217
Cleaning
217
General
217
Preparation
218
Checking for Damage
219
General
219
Storage
220
General
220
Storage Area
220
Put into Storage
220
During Storage
220
Take out of Storage
221
Security
222
General
222
JCB Plantguard
222
Construction Equipment Security and Registration Scheme (CESAR)
222
Livelink
222
Maintenance Introduction
223
General
223
Owner/Operator Support
223
Service/Maintenance Agreements
224
Initial Service and Inspection
224
Obtaining Spare Parts
224
Maintenance Safety
225
General
225
Fluids and Lubricants
227
Waste Disposal
227
Warning Symbols
228
First Aid - Oil
228
Maintenance Schedules
230
General
230
How to Use the Maintenance Schedules
230
Maintenance Intervals
230
Pre-Start Cold Checks, Service Points and Fluid Levels
231
Functional Tests and Final Inspection
234
Maintenance Positions
236
General
236
Maintenance Position - Boom Lowered
236
Maintenance Position - Boom Raised
237
Service Points
244
General
244
Engine Compartment
244
Access Apertures
250
General
250
Battery Cover
250
Engine Compartment Cover
251
Rear Cover
252
Undershield
252
General
254
Lubrication
255
General
255
Preparation
255
Remote Greasing
255
General
257
Check (Condition)
257
Body and Framework
258
General
258
Pivot Pins
258
Boom
260
General
260
For: 531-70 [STV 3L]
260
For: 533-105 [STV 3L], 535-95 [STV 3L]
261
For: 540-170 Work Platform [STV 3L], 540-170 [STV 3L]
262
For: 535V125 [STV 3L], 540V140 Work Platform [STV 3L], 540V140 [STV 3L]
263
For: 540-200 Work Platform [STV 3L], 540-200 [STV 3L]
263
Boom Chains
265
For: 540V180 Work Platform [STV 3L], 540V180 [STV 3L]
265
Operator Station
270
General
270
Operator Protective Structure
270
Seat
270
Seat Belt
270
Controls
271
Check Operation
271
Engine
272
General
272
Oil
273
Check (Level)
273
Front End Accessory Drive (FEAD) Belt
275
Emissions Control System
276
Air Filter
277
General
277
Outer Element
277
Dust Valve
278
Fuel System
279
General
279
Tank
279
Fuel Filter
280
Water Separator
282
Cooling System
283
General
283
Coolant
283
Cooling Pack
284
General
285
Park Brake
286
Check Operation
286
Service Brake
287
Gearbox
288
Oil
288
General
289
Oil
290
General
291
Changing a Wheel
291
General
293
Tyre Inflation
293
Tyre Pressure Monitoring System
295
Installation and Removal
295
General
297
Hydraulic System
298
General
298
Services
299
Oil
299
Cylinders / Rams
300
Hose Burst Check Valves
300
Electrical System
301
General
301
Battery
301
Battery Isolator
303
Fuses
303
Primary Fuses
304
Relays
304
Window Washer
305
Fire Extinguisher
307
Technical Data
309
Static Dimensions
309
Dimensions
309
For: 531-70 [STV 3L]
310
For: 533-105 [STV 3L]
312
For: 535-95 [STV 3L]
314
For: 535V125 [STV 3L]
316
For: 540-170 Work Platform [STV 3L], 540-170 [STV 3L]
318
For: 540V140 Work Platform [STV 3L], 540V140 [STV 3L]
320
For: 540-200 Work Platform [STV 3L], 540-200 [STV 3L]
322
For: 540V180 Work Platform [STV 3L], 540V180 [STV 3L]
324
Weights
326
Visibility Diagrams
329
For: 535V125 [STV 3L]
330
For: 540V140 Work Platform [STV 3L], 540V140 [STV 3L]
333
For: 531-70 [STV 3L]
336
For: 535-95 [STV 3L]
339
For: 540-170 Work Platform [STV 3L], 540-170 [STV 3L]
342
For: 533-105 [STV 3L]
345
For: 540-200 Work Platform [STV 3L], 540-200 [STV 3L]
348
For: 540V180 Work Platform [STV 3L], 540V180 [STV 3L]
353
Performance Dimensions
356
Boom Dimensions and Performance
356
For: 533-105 [STV 3L]
357
For: 535-95 [STV 3L]
358
For: 535V125 [STV 3L]
359
For: 531-70 [STV 3L]
360
For: 540-170 Work Platform [STV 3L], 540-170 [STV 3L]
361
For: 540-200 Work Platform [STV 3L], 540-200 [STV 3L]
362
For: 540V140 Work Platform [STV 3L], 540V140 [STV 3L]
363
Towing Weights
364
For: 540V180 Work Platform [STV 3L], 540V180 [STV 3L]
364
Noise Emissions
367
General
367
Noise Data
367
Vibration Emissions
368
General
368
Vibration Data
369
Fluids, Lubricants and Capacities
370
General
370
Fuel
371
Warranty
373
Coolant
374
Torque Values
376
General
376
Electrical System
377
General
377
Specification
377
Fuses
378
Relays
380
General
382
Exhaust after Treatment (EAT)
382
Wheels and Tyres
384
General
384
Specifications
384
Tyre Sizes and Pressures
386
Declaration of Conformity
403
General
403
Data
403
Service Record Sheet
405
Warranty Information
405

jcb 540-170 Service Manual (149 pages)

Side Engine Loadalls

Brand: jcb | Category: Compact Loader | Size: 6 MB

Section 1 - General Information

5
- Table of Contents
  5
- Applications
  
  7
- Contents
  
  7
  - Introduction
    7
  - Tables
    8
  - Ref 5AF 5AG
    10
- Use
  
  19
  - Introduction
    19
  - Scope
    20
  - Format
    21
  - Left and Right Sides
    22
  - Hydraulic Schematic Codes
    23
  - Electrical Device Codes
    24
- Machine Identification
  
  25
  - Introduction
    25
  - Related Topics
    26
  - Machine Identification
    26
  - Machine Identification Plate
    27
  - Component Identification Plates
    29
- Torque Settings
  
  33
  - Introduction
    33
  - Zinc Plated Fasteners and Dacromet Fasteners
    34
  - Hydraulic Connections
    38
  - Torque Settings
    38
  - Positional Type' Hydraulic Adaptors
    42
- Service Tools
  
  43
  - Introduction
    43
  - Numerical List
    44
  - Service Tools
    44
  - Tool Detail Reference
    47
  - Rivet Nuts
    65
  - Slide Hammer Kit
    67
- Service Consumables
  
  69
  - Introduction
    69
  - Sealing and Retaining Compounds
    70
  - Service Consumables
    70
- Fuel
  
  71
  - Introduction
    71
  - Related Topics
    72
  - Acceptable and Unacceptable Fuels
    73
- Stall Speed Combinations
  
  79
  - Introduction
    79
  - Related Topics
    80
  - Stall Speed Combinations
    80
  - Specifications
    81
Section 2 - Care and Safety

85
- Contents
  
  86
- Safety Notices
  
  86
  - Introduction
    86
  - Important Information
    87
  - Safety Check List
    88
  - Use
    93
  - Safety Labels
    101
- General Procedures
  
  102
  - Introduction
    102
  - Related Topics
    103
  - Parking the Machine and Making It Safe
    104
  - Boom Safety Strut
    105
  - Venting Hydraulic Pressure
    108
  - Connecting/Disconnecting Hydraulic Hoses
    109
  - Quick Release Couplings
    110
  - Hydraulic Contamination
    112
  - Battery Disconnection/Connection
    114
  - Removing and Replacing Components
    115
  - Battery Charging System Precautions
    116
  - Hydraulic Rams
    117
Section 3 - Routine Maintenance

122
- Introduction
  
  124
- Contents
  
  124
  - Health and Safety
    124
- Service Schedules - Machines with SD and SF Engines
  
  128
  - Related Topics
    128
  - Introduction
    129
  - Pre-Start Cold Checks, Service Points and Fluid Levels
    130
  - Functional Test and Final Inspection
    134
- Service Schedules - Machines with SE Engines
  
  136
  - Related Topics
    136
  - Introduction
    137
- Fluids, Lubricants and Capacities
  
  144
  - Related Topics
    144

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LOADALL (ROUGH TERRAIN VARIABLE REACH TRUCK)

Brand: jcb | Category: Construction Equipment | Size: 1 MB

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Table of Contents

Section 1 - General Information

Applications

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Use

Machine Identification

Torque Settings

Service Tools

Service Consumables

Fuel

Stall Speed Combinations

Section 2 - Care and Safety

Contents

Safety Notices

General Procedures

Section 3 - Routine Maintenance

Introduction

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