Jay-Lor 51000HD Manuals

Manuals and User Guides for Jay-Lor 51000HD. We have 1 Jay-Lor 51000HD manual available for free PDF download: Owner's Manual

Jay-Lor 51000HD Owner's Manual (81 pages)

Brand: Jay-Lor | Category: Farm Equipment | Size: 6 MB

Table of Contents
2
Introduction
6
Figure 1 - Operator Orientation
6
Policy Statement
7
Owner/Operator's Responsibility
7
Limited Warranty
8
Contact Information
9
Serial Number Location
9
Figure 2 - Serial Number Location
9
Customer Reference Information
10
Safety
11
Safety Alert Symbol
11
Understand Signal Words
11
Safety Guidelines
11
General Safety
12
Operating Safety
12
Maintenance and Repair Safety
13
Hydraulic Safety
14
Tire Safety
14
Transport Safety
15
Storage Safety
15
Safety Signs
15
Safety Sign-Off Form
16
Safety Sign Locations
17
Safety Sign Decal Locations
17
Figure 3 - Twin Auger Standard Safety Sign Locations
17
Figure 4 - 'Caution' Not for Highway Travel
17
Figure 5 - 'Danger' Rotating Auger Hazard and Pinch Point
18
Figure 6 - 'Danger' Rotating Driveline Hazard
18
Figure 7 - 'Warning' Rotating Part Hazard
19
Figure 8 - 'Warning' High Pressure Fluid Hazard
19
How to Install Safety Signs
20
Operation Overview
20
Figure 9 - 'Caution' Secure Conveyor Discharge
20
Machine Components
21
Figure 10 - 5000 Series Twin Auger Mixer Components
21
Pre-Operation Checklist
23
Breaking-In
24
Before Starting
24
After Operating for ½ Hour
24
After Operating for 5 Hours and 10 Hours
24
Equipment Matching Specifications
25
Horsepower
25
Drawbar Dimensions
25
Figure 11 - Drawbar Setting
25
Drawbar Attachment
26
PTO Shaft
26
Hydraulic System
26
Figure 12 - Drawbar Attachment
26
Controls
27
Weighing
27
16.1.1 Scale System Overview
27
16.1.2 Indicator Mounting and Adjustment
27
Figure 13 - Scale Indicator Adjustment
27
16.1.3 Indicator Connections
28
Remote Indicator (Optional)
28
Restrictor Blades
29
Figure 14 - Restrictor Blades
29
Shear Bolt Protected Driveline
30
Figure 15 - Shear Bolt Location
30
Door Configurations
31
Front Centre Discharge
31
Rear Centre Discharge
31
Figure 16 - Front Centre Door (with 6Ft-41In Conveyor)
31
Figure 17 - Rear Centre Door
31
Corner Door Discharge
32
Centre Side (C-Side) Door Discharge
32
Figure 18 - Front Right Corner Door
32
Figure 19 - Dual Right Centre Side Doors
32
Multiple Door Configuration
33
Figure 20 - Remote Switch Box (Left) and Selector Valve Block (Right)
33
Conveyor Options
34
Flat Conveyors
34
Winged Conveyors
34
Figure 21 - 8Ft Flat Dual Discharge
34
Figure 22 - 6Ft Left Discharge Conveyor with 41In Extension
34
3Ft Conveyor
35
Figure 23 - Lock Collars
35
Figure 24 - 3Ft Conveyor
35
Gearbox Lubrication
36
Figure 25 - Gearbox Lubricant Reservoir Assemblies
36
Attaching/Unhooking
37
Field Operation
38
General
38
Cutting and Mixing Procedure
39
Unloading Procedure
40
Mixing Tips
40
General Mixing Issues
41
22.5.1 Feed Clogging
41
22.5.2 Entangled Material
41
Figure 26 - Conveyor Boot
41
Transporting
42
Storage
43
Troubleshooting
44
Standard Model Specifications
45
5750HD Trailer Cutter-Mixer-Feeder
45
5850HD Trailer Cutter-Mixer-Feeder
46
51000HD Trailer Cutter-Mixer-Feeder
47
51250HD Trailer Cutter-Mixer-Feeder
48
Maintenance and Service Information
49
Maintenance Safety
49
Model and Serial Number
49
Following an Effective Maintenance Schedule
49
Bolt Torque
50
Figure 27 - Imperial Bolt Specifications
50
Figure 28 - Metric Bolt Specifications
50
Fluids and Lubricants
51
27.5.1 Planetary Gearbox Oil
51
Figure 29 - Planetary Gearbox
51
27.5.2 2-Speed Transmission Oil
54
Figure 30 - 2 Speed Transmission Assembly
54
27.5.3 Greasing
55
Figure 31 - PTO Shaft Grease Locations
55
Figure 32 - Grease Points on Twin Auger Mixer
56
Figure 33 - Central Grease Decal
56
Unloading Conveyor
57
Figure 34 - Tension Adjuster Bolt
57
Figure 35 - Conveyor Chain Coupler
58
Auger Maintenance
59
27.7.1 Timing
59
Figure 36 - Angling Blade Auger Alignment
59
Figure 37 - Slide Plate Auger Alignment
59
27.7.2 Knives
60
Figure 38 - Auger and Knife Assembly
60
Shear Bolt Specifications
61
Wheel Maintenance
61
Periodic Maintenance Chart
62
Brake System Operating and Maintenance Instructions
63
Driver's Daily Checks
63
Driver's Weekly Checks & Maintenance
63
Quarterly and Annual Inspection & Maintenance
63
Coupling and Decoupling Air Brake System
63
Maintenance and Service Records
64
Safety Sign
65
Particle Separator
66

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