ITT ProCast PC3 Manuals

Manuals and User Guides for ITT ProCast PC3. We have 1 ITT ProCast PC3 manual available for free PDF download: Installation, Operation And Maintenance Manual

ITT ProCast PC3 Installation, Operation And Maintenance Manual (76 pages)

Brand: ITT | Category: Water Pump | Size: 3 MB

Table of Contents
3
Introduction and Safety
6
Introduction
6
Requesting Other Information
6
Safety
6
Safety Terminology and Symbols
7
Environmental Safety
8
Recycling Guidelines
9
User Safety
9
Precautions before Work
10
Precautions During Work
10
Hazardous Liquids
11
Wash the Skin and Eyes
11
Ex-Approved Products
11
Product Approval Standards
12
Product Warranty
12
Ex Considerations and Intended Use
13
Transportation and Storage
18
Inspect the Delivery
18
Inspect the Package
18
Inspect the Unit
18
Transportation Guidelines
18
Pump Handling
18
Lifting Methods
18
Storage Guidelines
20
Pump Storage Requirements
20
Frostproofing
20
Product Description
21
General Description
21
Nomenclature
21
Installation
23
Pre-Installation
23
Pump Location Guidelines
23
Foundation Requirements
24
Baseplate-Mounting Procedures
25
Prepare the Baseplate for Mounting
25
Install the Baseplate Using Shims or Wedges
25
Install the Baseplate Using Jackscrews
26
Install the Baseplate Using Spring Mounting
28
Install the Baseplate Using Stilt Mounting
29
Baseplate-Leveling Worksheet
31
Pump-To-Driver Alignment
32
Alignment Checks
32
Permitted Indicator Values for Alignment Checks
33
Alignment Measurement Guidelines
33
Attach the Dial Indicators for Alignment
33
Pump-To-Driver Alignment Instructions
34
Perform Angular Alignment for a Horizontal Correction
35
Perform Parallel Alignment for a Vertical Correction
35
Perform Parallel Alignment for a Horizontal Correction
36
Perform Complete Alignment for a Vertical Correction
37
Perform Complete Alignment for a Horizontal Correction
37
Grout the Baseplate
37
Piping Checklists
39
General Piping Checklist
39
Suction-Piping Checklist
41
Discharge Piping Checklist
44
Commissioning, Startup, Operation, and Shutdown
45
Preparation for Startup
45
Check the Rotation
46
Bearing Lubrication
47
Lubricating-Oil Requirements
47
Acceptable Oil for Lubricating Bearings
47
Lubricate the Bearings with Oil
47
Lubricate the Bearings with Pure Oil Mist
48
Shaft-Sealing Options
48
Connection of Sealing Liquid for Mechanical Seals
48
Packed Stuffing Box Option
49
Connection of Sealing Liquid for a Packed Stuffing Box
49
Impeller Clearance
49
Impeller Clearance Setting
50
Pump Priming
53
Prime the Pump with the Suction Supply above the Pump
53
Prime the Pump with the Suction Supply below the Pump
53
Other Methods of Priming the Pump
54
Start the Pump
54
Pump Operation Precautions
55
Shut down the Pump
56
Make the Final Alignment of the Pump and Driver
56
Maintenance
58
Maintenance Schedule
58
Bearing Maintenance
59
Lubricating-Oil Requirements
59
Lubricate the Bearings after a Shutdown Period
60
Shaft-Seal Maintenance
60
Mechanical-Seal Maintenance
60
Packed Stuffing-Box Maintenance
61
Disassembly
61
Disassembly Precautions
61
Tools Required
62
Drain the Pump
62
Remove the Coupling
63
Remove the Back Pull-Out Assembly
63
Remove the Coupling Hub
64
Disassemble the Pump
64
Pre-Assembly Inspections
65
Reassembly
66
Assemble the Pump
66
Assembly References
69
Bolt Torque Values
69
Troubleshooting
70
Operation Troubleshooting
70
Alignment Troubleshooting
71
Assembly Troubleshooting
71
Parts Listings and Cross Sectionals
72
PC3 Group 1
72
PC3 Group 2 and 3
73
Recommended Spare Parts
74
Dimensional Drawing
75
Dimensional Data
75

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ITT ProCast PC3 Installation, Operation And Maintenance Manual (76 pages)

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