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ITT Goulds Pumps XHD100 Manuals
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ITT Goulds Pumps XHD100 manual available for free PDF download: Installation, Operation And Maintenance Manual
ITT Goulds Pumps XHD100 Installation, Operation And Maintenance Manual (160 pages)
Brand:
ITT
| Category:
Water Pump
| Size: 12 MB
Table of Contents
Table of Contents
3
Introduction and Safety
6
Introduction
6
Safety
7
Safety Terminology and Symbols
7
Environmental Safety
8
User Safety
9
Safety Regulations for Ex-Approved Products in Potentially Explosive Atmospheres
10
Product Approval Standards
12
Product Warranty
13
Transportation and Storage
14
Inspect the Delivery
14
Inspect the Package
14
Inspect the Unit
14
Transportation Guidelines
14
Pump Handling
14
Lifting Methods
14
Storage Guidelines
16
Pump Storage Requirements
17
Frostproofing
17
Product Description
18
General Description I-ALERT
18
Equipment Health Monitor
18
Nameplate Information
18
Installation
21
Pre-Installation
21
Pump Location Guidelines
21
Foundation Requirements
22
Baseplate-Mounting Procedures
23
Prepare the Baseplate for Mounting
23
Install the Baseplate Using Shims or Wedges
23
Install the Baseplate Using Jackscrews
24
Direct-Coupled Baseplate-Leveling Worksheet
27
Install Pump, Driver, and V-Belt Drive
28
Install and Align the Sheaves
28
Install and Tension the Belt
28
Install the Pump, Driver, and Coupling
29
Pump-To-Driver Alignment
29
Alignment Checks
29
Permitted Indicator Values for Alignment Checks
30
Alignment Measurement Guidelines
30
Attach the Dial Indicators for Alignment
31
Pump-To-Driver Alignment Instructions
31
Grout the Baseplate
34
Piping Checklists
35
General Piping Checklist
35
Suction-Piping Checklist
37
Discharge Piping Checklist
39
Bypass-Piping Considerations
40
Auxiliary-Piping Checklist
41
Final Piping Checklist
41
Commissioning, Startup, Operation, and Shutdown
42
Commissioning, Startup, Operation, Andshutdown
42
Preparation for Startup
42
Remove the V-Belt Drive Guard
43
Remove the Coupling Guard
43
Check the Rotation - Frame Mounted
44
Impeller-Clearance Check
45
Impeller Axial Clearances
45
Impeller-Clearance Setting
45
Set Impeller to Suction Seal Ring Clearance Dial Indicator Method
47
Set Impeller Clearance Dial Indicator Method - XHD
50
Suction Seal Ring Clearance Check - XHD Only
51
Install the V-Belt Drive Guard
52
V-Belt Drive Operation
52
Belt Drive Installation Checks
52
V-Belt Drive Monitoring and Protection
53
Couple the Pump and Driver
53
Install the Coupling Guard
55
Bearing Lubrication
57
Lubricate the Bearings with Oil
57
Shaft-Sealing Options
58
Mechanical Seal Options
58
Connection of Sealing Liquid for Mechanical Seals
58
Packed Stuffing Box Option
59
Connection of Sealing Liquid for a Packed Stuffing Box
59
Seal the Shaft with a Packed Stuffing Box
59
Pump Priming
62
Prime the Pump with the Suction Supply above the Pump
62
Prime the Pump with the Suction Supply below the Pump
63
Other Methods of Priming the Pump
65
Start the Pump
65
Activate the I-ALERT Health Monitor
66
I-ALERT ® 2 Equipment Health Monitor
67
Pump Operation Precautions
67
Shut down the Pump
68
Deactivate the I-ALERT ® 2 Equipment Health Monitor
68
Reset the I-ALERT ® 2 Health Monitor
68
Make the Final Alignment of the Pump and Driver
70
Maintenance
71
Maintenance Schedule
71
Bearing Maintenance
72
Lubricating Oil Requirements
72
Oil Volumes
73
Acceptable Oil for Lubricating Bearings
73
Lubricating-Grease Requirements
74
Shaft-Seal Maintenance
75
Disassembly
78
Disassembly Precautions
78
Wet End Disassembly Instructions
78
Tools Required
78
Disassembly for Metal-Lined
79
Typical Disassembly - Metal-Lined
79
Complete Wet End Disconnection - XHD Only
79
Wet End Disassembly Instructions
80
Disassembly for Rubber-Lined
91
Disassembly - Rubber-Lined
91
Remove the Joint Gaskets and Flanges - Rubber-Lined
91
Remove the Suction Half Casing - Rubber-Lined
92
Remove the Remaining Suction Half Components - Rubber-Lined
93
Remove Suction Side Liner - XHD Single Piece Suction Liner - Rubber-Lined
93
Impeller Removal - Rubber-Lined
94
Stuffing Box Removal
96
Remove the Split Stuffing Box XHD
96
Remove the Casing Volute Liner - Rubber-Lined
96
Remove the Power End - Quick Disconnect Option for XHD
98
Remove the Expeller (Optional Feature)
99
Remove the Seal Cover and Gland Half Casing Assembly
100
Optional Disassembly of Gland Half Casing, Gland Liner, and Seal Cover - Rubber-Lined
100
Locate and Lift the Volute Liner for Optional Discharge Locations (Field Replacement) - Rubber-Lined
101
Remove the Shaft Sleeve
102
Remove the Power End- XHD and XHD Value Option
103
Disassemble the Power End - XHD, Oil Lubrication
105
Disassembly of Other Power End Configurations
108
Preassembly Inspections
109
Replacement Guidelines
109
Power End Inspection
110
Reassembly
110
Assemble the Power End- XHD, Oil Lubrication
110
Assemble the Power End to the Pedestal
113
Assembly of Other Power End Configurations
115
Wet End Assembly Instructions
116
Complete Wet End Connection - XHD
116
Wet End Assembly Instructions
117
Assembly References
131
Troubleshooting
140
Operation Troubleshooting
140
Alignment Troubleshooting
141
Assembly Troubleshooting
141
I-ALERT ® 2 Equipment Health Monitor Troubleshooting
141
Parts Listings and Cross-Sectionals
142
Assembly Drawings - (Exploded Views)
142
Certification: CE or CE ATEX
152
Certificates of Conformance
152
Other Relevant Documentation or Manuals
158
Local ITT Contacts
159
Regional Offices
159
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