Isuzu C240 Manuals

Manuals and User Guides for Isuzu C240. We have 1 Isuzu C240 manual available for free PDF download: Shop Manual

Isuzu C240 Shop Manual

Isuzu C240 Shop Manual (211 pages)

by TCM

Brand: Isuzu | Category: Engine | Size: 3 MB

Table of Contents

Shop Manual
2
General Information
4
Notes on the Format of this Manual
5
Tightening Torque Specifications
11
Standard Bolts
11
Model Identification
16
Injection Pump Identification
16
Table of Contents
18
Lubricating System
19
Lubricating Systern
19
Fuel System
21
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21
Cooling System
26
Valve Clearance Adjustment
27
Injection Timing
28
Compression Pressure Measurement
33
Engine Repair Kit
34
Recommended Lubricants
35
Engine Oil Viscosity Chart
35
For Your Reference
37
Engine Assembly
37
General Description
37
Disassembly 1St Step
38
Disassembly 2Nd Step
40
Disassembly 3Rd Step
43
Cylinder Head Disassembly Step
47
Piston and Connecting Rod Disassembly Step
49
Shop Manual
51
Rocker Arm and Shaft Disassembly Step
51
Engine Assembly ( 2 )
54
Inspection and Repair
55
Cylinder Head
55
Hot Plug
56
Valve Guide
59
Valve and Valve Seat Insert
61
Valve Spring
64
Rocker Arm Shaft and Rocker Arm
65
Cylinder Body
67
Piston
73
Piston Ring
74
Piston Pin
75
Connecting Rod
76
Tappet and Push Rod
77
Camshaft
78
Crankshaft and Bearing
81
Flywheel and Ring Gear
88
Idler Gear Shaft and Idler Gear
89
Timing Gear Case Cover
90
Rocker Arm and Shaft Reassembly Step
93
Camshaft Reassembly Step
100
Reassembly 2Nd Step
110
Reassembly 3Rd Step
116
Maintenance
120
Engine Tuning Operation
122
General Description
125
Oil Pump
126
Oil Filter
131
(Replaceable Element Type)
131
Shop MANUAL
141
Removal and Installation
141
(Disposable Cartridge Spin-On Type) Oil Cooler (Externally Mounted Type)
141
General Description
143
Water Pump
144
Injection Nozzle
156
Fuel Filter
158
Engine Electricals
164
Starter Identification
165
Starter Sectional View
167
Starter Exploded View
168
Main Data and Specifications
170
Generator Sectional View
172
Shop Manual
173
Generator Exploded View
173
Hard Starting
175
Starter Inoperati
175
Starter Operates but Engine Does Not Turn over
176
Engine Turns over but Does Not Start Though Fuel Is Being Delivered to the Injection Pump
177
Engine Turns over but Does Not Start
178
Unstable Low Idling
179
Insufficient Power
182
Excessive Fuel Consumption
185
Excessive Oil Consumption
187
Overheating
188
White Exhaust Smoke
190
Troubleshooting
191
Dark Exhaust Smoke
191
Oil Pressure Does Not Rise
193
Abnormal Engine Noise
194
Special Tool List
198
Parts Name
200
Conversion Table
202

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