IPG Photonics LightWELD XR Manuals

Manuals and User Guides for IPG Photonics LightWELD XR. We have 1 IPG Photonics LightWELD XR manual available for free PDF download: User Manual

IPG Photonics LightWELD XR User Manual (188 pages)

Handheld Laser Welding System

Brand: IPG Photonics | Category: Welding System | Size: 14 MB

Important Safety Information
2
Legal Notices
4
Table of Contents
8
Introduction
15
Types of Use
16
Intended Use
16
Non-Intended Use (Foreseeable Misuse)
16
Certification
17
Model Naming Convention
17
Models Covered
18
Safety and Compliance Information
19
Safety Information and Conventions
19
Safety Signal Words and Symbols
19
Laser Safety Information
23
Key Control
23
Emission-ON Safety Indicators
23
Laser Classification
24
Laser Safety Eyewear and Welding Helmet
25
Laser Technical Data and Safety Hazard Calculations
27
Device Safety Label Locations
30
Regulatory Compliance
35
Class a Digital Device
36
Electromagnetic Compatibility
36
Important Welding Specific Safety Information
37
Secondary Radiation Hazard
37
Protective Eyewear for Welding
37
Skin Hazard
38
Fire Hazard
39
Reflected Beam Hazard During Welding
39
Fume Hazards
42
Gas Cylinder Safety
43
General Safety Instructions
44
Specular Reflections
44
Establish a Laser Controlled Area
44
Optical Safety
45
Equipment and Solvents
46
Electrical Safety
47
Environmental Safety
48
Emitted Noise Level During Use
48
Humidity
49
Cooling and Temperature
49
Process By-Product
49
Recycling and Disposal
49
Safety, Training, and Standards Resources
50
General Information
50
Laser Training Resources
50
Lightweld Device Operation Training Resources
51
Additional Resources
51
Unlock Code Required at First Power up
53
Laser Welder Device Description
55
Accessories
55
Note
56
Weld Unit Front View
57
Weld Unit Rear View
59
Weld Head
61
Layout and Dimensions
63
Fiber Cable Output Connection
66
Delivery and Transport
67
Delivery
67
Inspection Upon Delivery
67
Unpacking from Shipping Container
69
Transport to Installation Location
71
Installing Welding Device
73
Precautions
73
Air Flow and Installation Clearances
74
Connect Workpiece Clamp Cable
74
Connect Welding Gas
75
Connect Weld Head Cable
75
Customer Interface Connections
76
12-Pin Interface Connector and Pinout
76
Connect Electrical Power
78
Connections to External Circuits
80
Laser Controlled Area Door Interlock Example
81
Door Switch Entry Interlock Example
81
Testing Door Entry Safety Interlocks
84
System Startup
86
System Shutdown
88
Operating Front Panel Controls
89
Rotary Control Knobs
89
Laser Power Rotary Control Knob
89
Wobble Frequency Rotary Control Knob
90
Wobble Length Rotary Control Knob
90
Program Mode Recipe Selection Buttons
91
Device Front Panel Setup Mode
93
Operating Laser Welder
97
Important Safety Functions
97
Fiber Interlock
97
External Interlocks
97
Head Nozzle and Workpiece Clamp Interlock
98
Weld Head Two Level Trigger
98
Integrated Beam Wobble Function
99
Weld Head Nozzle Tip and Tube
101
Nozzle Tip Types
101
Installing Nozzle Tip for Welding
102
Adjusting Nozzle Tube
103
Quick Start Welding Using Preset Programs
104
Quick Start Cleaning Using Preset Programs
107
Program Recipes and Parameters
111
Quick Start Parameters Set
111
Welding Mode Descriptions
111
CW Mode Parameters - Seam Welding
112
TACK Mode Parameters - Tack Welding
112
MODULATION Mode Parameters - Thin Joints & Foils
113
HPP Mode Parameters - Reflective Materials
113
STITCH Mode Parameters - Stitch Welding
114
CLEAN Mode Parameters - XC & XR Models Only
115
ADV STITCH Mode Parameters
115
Front Panel Knob Adjustments
116
Glossary of Program Parameter Terms
118
Computer Connection to Device
119
Ethernet Connection
119
PC Ethernet Configuration - WINDOWS 7 os
120
PC Ethernet Configuration - WINDOWS 10 os
123
Web
127
Web Page Interface
127
Accessing Device Web
127
Laser Welder Page
128
Welder Status Indicator Pane
130
User Mode Program Recipe Setup
133
Preset Mode Program Recipe Setup
134
Network Settings Page
135
Product Support Page
136
Buzzer Setup - Advanced Settings
137
User Program Data - Advanced Settings
138
Creating User Program Data File
138
Upload User Program Data File
138
Pulse Shape Generation - Advanced Settings
140
Creating Pulse Shape Files
141
Uploading Pulse Shapes
142
Configure Misc. Settings - Advanced Settings
144
Reseller Setting Lock Unit - Advanced Settings
146
Troubleshooting
147
Decommissioning Welder Device
151
Disassembling Welder Device
151
Disposal
151
Maintenance
153
IPG Weld Head Maintenance
154
Protective Window Replacement
154
Connect/Disconnect Fiber Output
157
Precautions for Fiber Maintenance Procedures
157
Disconnect Fiber Output
158
Connecting Fiber Cable to IPG Weld Head
160
Output Termination Cleaning Procedure
161
Recommended Cleaning Supplies
162
Cleaning the Quartz Block (Generic Procedure
163
Service and Support
165
Technical Support
165
Accessing Product Support Webpages
165
Remote Troubleshooting with Teamviewer
167
Warranty
169
Limited Express Product Warranties
169
Warranty Limitations
170
Limitation of Remedies and Liabilities
171
Software
171
Firmware License Agreement
171
Microsoft Corporation Embedded Software End User License Agreement
174
Product Returns
179
Returns to the United States
179
Shipping Instructions
180
Warranty Returns
180
Non-Warranty Returns
180
Returns to Germany
181
Glossary
183
Index
185

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IPG Photonics LightWELD XR User Manual (188 pages)

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