inTest Temptronic ThermoStream TP04300 Series Manuals

Manuals and User Guides for inTest Temptronic ThermoStream TP04300 Series. We have 2 inTest Temptronic ThermoStream TP04300 Series manuals available for free PDF download: Service Manual, Operator's Manual

inTest Temptronic ThermoStream TP04300 Series Service Manual

inTest Temptronic ThermoStream TP04300 Series Service Manual (274 pages)

Brand: inTest | Category: Test Equipment | Size: 9 MB

Table of Contents

Table of Contents
3
Copyright 2005 by Temptronic Corporation
9
To Our Customers
9
Temptronic Support
10
Before You Call
11
Chapter 1. Safety

13
- Chapter Overview
  13
- In this Chapter
  13
- This Chapter Is Divided into the Following Sections
  13
- See Page
  13
- Section A. Safety Precautions, Warnings, Cautions
  14
- Warnings
  14
- Cautions
  17
- Section B. CONSIGNES de SÉCURITÉ pour le PERSONNEL EXPLOITANT
  19
- Avertissement
  19
- Attention
  22
- Section C. RHEITSHINWEISE für BEDIENUNGSPERSONAL
  24
- Warnung
  24
- Vorsicht
  27
- Section D. PRECAUCIONES de SEGURIDAD para el PERSONAL de OPERACIONES
  28
- Advertencia
  28
- Precaucion
  31
- Section E. Säkerhets Föreskrifter Och Varningar, Varsamhet
  32
- Varningar
  32
- Försiktighet Och Varsamhet
  35
- Chapter Overview
  37
- Section A. Related Manuals
  38
- Section B. User/Owner Documentation
  39
- Section C. Physical Requirements
  40
- Section D. Theory of Operation
  42
- Section E. Pictorial Overview
  44
- Section Overview
  44
- TP04300, Front Full View
  45
- TP04300, Left Full View
  47
- TP04300, Right Full View
  48
- TP04300, Rear Full View
  50
- TP04300A, Thermal Head
  52
- Section F. System Initialization
  54
- Section Overview
  54
- Initializing Cold Flow
  55
- Initializing Hot Flow
  56
- Head and Arm Test (TP04300A)
  57
- Temperature Cycle Test
  58
- Remote Interface Test
  59
- Section G. Calibrate System
  60
Chapter 3. User Interface

61
- Chapter Overview
  61
- Section A. Parts Pictorial
  62
- Section Overview
  62
- User Interface Overview
  63
- Operator Control Module Assembly
  65
- Section B. Repair
  67
- Section Overview
  67
- OCM Assembly Replacement
  68
- OCM Touch Screen Replacement
  71
- OCM Motherboard Replacement
  73
- OCM Hard Drive Replacement
  76
- Diskette Drive Replacement
  78
- Power On/Off Switch (SW1) Replacement
  79
- EMO Switch (SW2) Replacement
  81
- Section C. Parts List
  83
Chapter 4. Machine Interface

85
- Chapter Overview
  85
- Section A. Parts Pictorial
  86
- Section Overview
  86
- Rear Input/Output (I/O) Ports
  87
- Flow/Linear Actuator Board
  89
- Cutout Board
  90
- Watlow PC Assembly
  92
- Communications Board
  93
- Section B. Repair
  95
- Section Overview
  95
- Flow/Linear Actuator Board Replacement
  96
- Cutout Board Replacement
  99
- Watlow PC Assembly Replacement
  100
- Comm Board Replacement
  101
- Section C. Parts List
  102
Chapter 5. Arm and Manipulator (TP04300A)

103
- Chapter Overview
  103
- Section A. Parts Pictorial
  104
- Section Overview
  104
- Thermal Head Manipulator, Locks
  105
- Linear Actuator Assembly
  106
- Linear Actuator Motor
  108
- Section B. Repair
  109
- Section Overview
  109
- Vertical Stand Lock Switch (SW3) Replacement
  110
- Section C. Parts List
  112
Chapter 6. Thermal Head

113
- Chapter Overview
  113
- Section A. Parts Pictorial
  114
- Section Overview
  114
- Thermal Head, Front
  115
- Thermal Head, Left
  117
- Thermal Head, Right
  119
- Thermal Head, Rear
  121
- Section B. Repair
  122
- Section Overview
  122
- Nozzle Plunger Replacement
  123
- Heater Replacement (TP04300A)
  125
- Heater Replacement (TP04300B)
  132
- Membrane Switch Replacement
  144
- Relay K4 Replacement
  146
- Type "T", Main Thermocouple Replacement
  148
- Section C. Parts List
  153
Chapter 7. Pneumatics

153
- Chapter Overview
  153
- Section A. Parts Pictorial
  154
- Section Overview
  154
- Flow/Linear Actuator Board
  155
- Pneumatics Assembly, Front View
  156
- Pneumatics Valves, Regulators
  157
- Section B. Repair
  159
- Section Overview
  159
- Pneumatics Filter Element Replacement
  160
- Air Manifold Assembly (SV3, SV5, SW4) Replacement
  161
- Main Flow Valve Assembly (SV2, SV4) Replacement
  163
- SV1, Head Up/Down Valve Replacement
  165
- Section C. Parts List
  166
Chapter 8. Power Control

167
- Chapter Overview
  167
- General Power Distribution
  168
- Section A. Parts Pictorial
  169
- Section Overview
  169
- Power Distribution: Right, Full View
  170
- Low Voltage Terminal Block
  172
- High Voltage Terminal Block
  173
- Section B. Voltage Configurations
  175
- Wiring for Input Voltage of 235V to 250V
  175
- Wiring for Input Voltage of 200V to 214V
  175
- Wiring for Input Voltage of 215V to 224V
  176
- Wiring for Input Voltage of 225V to 234V
  176
- Section Overview
  177
- Circuit Breaker CB1 Replacement
  178
- Circuit Breakers CB4, CB5 Replacement
  180
- Relay K1 Replacement
  181
- Relay K3 Replacement
  182
- Fuses F1, F2 Replacement
  183
- Transformer, T1 Replacement
  184
- Power Supplies (PS1 and PS2) Replacement
  185
- Line Filter Replacement
  187
- Section D. Parts List
  188
Chapter 9. Air Dryer Module

189
- Chapter Overview
  189
- Section A. Parts Pictorial
  190
- Section Overview
  190
- Air Dryer Assembly, Full View
  191
- Air Dryer: Upper Valves
  193
- Air Dryer: Lower Valves, Cycle Timer
  194
- Section B. Repair
  195
- Section Overview
  195
- Air Dryer Assembly Replacement
  196
- Purge Baffle Replacement
  198
- Switching Valve Replacement
  199
- Pilot Valve Replacement
  200
- Cycle Timer Replacement
  201
- Bleed Valve Replacement
  203
- Purge Valve Replacement
  204
- Filter Replacement
  205
- Muffler Replacement
  206
- Section C. Parts List
  207
Chapter 10. Air Chiller Module

209
- Chapter Overview
  209
- Section A. Parts Pictorial
  210
- Section Overview
  210
- Air Chiller, Left Side View
  211
- Air Chiller, Electrical Box
  212
- Section B. Repair
  214
- Section Overview
  214
- Refrigerant Charging Procedure
  215
- Air Chiller Module Replacement
  217
- Compressor Replacement
  221
- Filter Replacement
  224
- Fuse and Fuse Holder Replacement
  226
- Capacitor Replacement
  227
- Start Relay Replacement
  229
- Section C. Parts List
  230
- Chapter Overview
  231
- Section A. Start up Troubleshooting
  232
- Cooling Troubleshooting
  234
- Remote Communications Troubleshooting
  236
- Error Message: Controller Failure
  238
- Error Message AC Absent
  239
- Error Message Air Open Loop
  240

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inTest Temptronic ThermoStream TP04300 Series Operator's Manual

inTest Temptronic ThermoStream TP04300 Series Operator's Manual (36 pages)

Brand: inTest | Category: Test Equipment | Size: 2 MB

Table of Contents

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