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Manuals and User Guides for Integral Spray Paver. We have
1
Integral Spray Paver manual available for free PDF download: Operator's Manual
Integral Spray Paver Operator's Manual (156 pages)
Brand:
Integral
| Category:
Construction Equipment
| Size: 5.36 MB
Table of Contents
Table of Contents
3
Introduction
7
Thank You
7
Limited Warranty
8
Claim Administration Policy Procedures
8
Indemnity
10
Product Improvement Liability Disclaimer
10
Safety
11
Safety Alerts
11
Damage Warning, Notes and Tips
12
General Safety Rules
13
Safety Decals
15
General Description
19
General Specifications
21
Components
22
Emulsion Tank Group
22
Pump Group
24
Emulsion Spray Group
26
Hydraulic System
41
Pneumatic System
44
Emulsion Tank Heating System
46
Control System
51
Installation
58
System Delivery and Inspection
58
Machine Setup
58
Operation
59
Pre-Operating Precautions
59
Operating Precautions
60
Fire and Explosion Precautions
61
Hydraulic System Precautions
62
Using the Display Screen Unit
63
Start Screen
63
Display Navigation
64
Sprayer Selection Screen
65
Pump Function Screen
68
Spray Bar Vacuum Screen
71
Totals Screen
72
Camera Screens (1 and 2)
73
Password Screen
74
Service Screen
75
System Data Screen
76
Troubleshoot Sequence
77
Auto-Nozzle Option
82
Alarms Screen
84
Spray Paving Steps
87
Loading Emulsion in the Tank(S)
88
Circulating the Tank
94
Circulating the Spray Bar
95
Spraying Emulsion
96
Vacuuming Back Emulsion
98
Cleaning out and Rinsing
99
Maintenance
102
Recommended Spare Parts
102
Service Interval
103
Routine Maintenance Procedures
104
Cleaning the Spray Wand
106
Cleaning the Machine
106
Cleaning the Strainer Screen in the Pumping Station
107
Checking the Hydraulic Oil Level
108
Inspecting Hydraulic Hoses and Emulsion Hoses
108
Checking the Fluid Level in the Clean out Tank
108
Cleaning Blockage from the Emulsion Tank Overflow Tubes
108
Cleaning the Hydraulic Cylinder Rods
109
Draining the Air Compressor Tank and Air Filter
109
Draining the Emulsion Tank Sump
110
Inspecting the Packing Gland on the Emulsion Pumps
110
Inspecting the Emulsion Pump Coupler
111
Lubricating the Emulsion Pump Bearings
111
Inspecting the Packing Gland on the Emulsion Tank
111
Checking the Tightness of the Tank Tie-Down Hardware
111
Checking Spray Nozzle Alignment
111
Checking the Spray Bar Hardware
111
Checking the Condition of the Hydraulic Filter
112
Removing Debris in the Emulsion Tank Sump
112
Checking Oil in the Compressed Air Oiler
112
Changing the Hydraulic Oil and Filter
113
Changing the Fluid in the Clean out Tank
113
Replacing the Engine Air Filter Element
113
Calibrating the Small Asphalt Pump
113
Storage
116
Startup after Storage
117
Hydraulics System Check
117
Cleaning Agent Check
117
Function Check
118
Troubleshooting
121
Cleaning the Emulsion Tank
125
Cleaning a Stuck Pump
129
Setting the Small Emulsion Pump Bypass Pressure
132
Appendices
133
Appendix 1: Valve and Emulsion Pump Configurations for the Pump Functions
134
Appendix 2: Pump Group Flow Paths
136
Tank Load
136
Tank Circulate
137
Spray Bar Circulate
138
Spray Auto
139
Spray Bar Vacuum
140
Clean out
141
Bypass Setting
142
Appendix 2: Updating PLC and Display Software
143
Downloading and Running the Software
143
Programming the Display Screen Unit
144
Programming the Control Unit
147
Appendix 3: Maintenance Record
150
Appendix 4: Emulsion Tank Configuration
151
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