Innovative Control Systems Tunnel Master wbc Manuals

Manuals and User Guides for Innovative Control Systems Tunnel Master wbc. We have 1 Innovative Control Systems Tunnel Master wbc manual available for free PDF download: Installation Manual

Innovative Control Systems Tunnel Master wbc Installation Manual (72 pages)

Brand: Innovative Control Systems | Category: Washer | Size: 3 MB

Table of Contents
3
Chapter 1: Installation Overview

9
Related Documents

9
Version Considerations

9
Hardware Specs

10
Planning for Installation

10
Chapter 2: Site Planning

11
Determine the Location

11
Equipment Dimensions

12
- Table 1. Dimensions, Measurements, and Ratings
  12
Mounting the Tunnel Master® Wbc

13
- Figure 1. WBC Mounting Box Footprint
  13
Power Requirements

14
Conduit Run Guidelines

14
Site Grounding Considerations

15
- Recommended and Accepted Grounding Methods
  15
- Figure 2. Universal Ground Symbol
  15
Wire Gauge and Conduit Size

16
- Table 2. Max. Number of Wires (THHN) in a Given Conduit Size
  16
Chapter 3: Electrical Installation

17
Locating Boards and Terminal Blocks

17
- Figure 3. WBC Internal Components Configuration
  17
- Table 3. WBC Internal Component Descriptions
  17
Tunnel Master® Wbc AC Power Terminations

18
- Figure 4. AC Power Terminations
  18
Main CPU Board Overview

19
- WBC Main CPU Board
  20
- Figure 5. Main CPU Board
  20
- Main CPU Board Descriptions
  21
- Table 4. Main CPU Board
  21
- Figure 6. Input Board Inputs
  22
- Table 5. Input Descriptions
  22
Delayed Panic Input

24
- Figure 7. Delayed Panic Input
  24
Input Board

25
- Figure 8. Input Board
  26
Relay Boards

29
- Figure 11. Relay Board
  29
Start/Stop Inputs Wiring

31
- Figure 13. Wiring for Start/Stop Stations and Emergency Stop Stations
  31
Manual Bypass, Conveyor, and Horn Wiring

32
- Figure 14. Wiring of On-Board Relays for Conveyor Start Circuit
  32
Conveyor Relay Wiring

33
- Conveyor Relay DIP Switch Settings
  33
- Figure 15. Conveyor Relay Wiring
  34
Pulse Switch Wiring

35
- Figure 16. Pulse Switch Wiring
  35
Main Inputs Wiring

36
- Figure 17. Main Inputs Wiring
  36
Common Relay Output Wiring

37
- Figure 18. WBC Relay Board Terminations Common Relay Output Wiring
  37
Common Relay Output Wiring (Cont.)

39
- Figure 19. Common Relay Output Wiring
  39
Jumper Test Point Locations

40
- Figure 20. Jumper Test Point Locations
  40
- Table 8. Jumper Settings
  41
DIP Switch Settings

43
Third Party Kiosk to Tunnel Master® Wbc Terminations

45
- Figure 22. Non-ICS Kiosk (Not an Auto Sentry) to Tunnel Master® Wbc Terminations
  46
Exterior

47
- Figure 23. Exterior Panel
  47
- Table 11. Exterior Description for the
  47
Ultrasonic Truck Bed Sensor

48
- Figure 24. Ultrasonic Sensor Mounted
  48
Ultrasonic Sensor Power Supply Wiring

50
- Figure 25. Ultrasonic Sensor Dimensions (Dimensions Are in MM)
  50
Ultrasonic Sensor Power Terminations

52
- Connections from WBC to the Ultrasonic Converter Box (Power)
  52
- Figure 29. Ultrasonic Sensor Power Terminations
  52
Ultrasonic Sensor Wiring

53
- Table 13. Ultrasonic Sensor Communications Wiring Connections
  53
  - Ultrasonic Sensor Jumper Settings
    54
  - Figure 30. Ultrasonic Sensor Comm Connections
    54
Powering the Ultrasonic Sensor

55
Chapter 4: Communications Wiring

57
Installation Requirements

57
RS-232 COMM Terminal Wiring Diagram

57
- Figure 33. RS-232 COMM Terminal Wiring Diagram (Main CPU Board)
  57
RS-485 Wiring Layout

58
- Figure 34. RS-485 Layout
  58
Chapter 5: Install Entrance Keypad

59
- Figure 35. Keypad Connectors (Keypad Board)
  59
Second Entrance Keypad Mounting and Installation

62
Entrance Keypad DIP Switch Settings

66
- Figure 40. Keypad Reset and DIP Switch
  66
- Table 19. DIP Switch Settings
  66
Chapter 6: Troubleshooting

67
Preventative Maintenance and Inspection

67
Central Log Server

67
Serial Debug Port

67

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Innovative Control Systems Tunnel Master wbc Installation Manual (72 pages)

Table of Contents

Chapter 1: Installation Overview

Related Documents

Version Considerations

Hardware Specs

Planning for Installation

Chapter 2: Site Planning

Determine the Location

Equipment Dimensions

Mounting the Tunnel Master® Wbc

Power Requirements

Conduit Run Guidelines

Site Grounding Considerations

Wire Gauge and Conduit Size

Chapter 3: Electrical Installation

Locating Boards and Terminal Blocks

Tunnel Master® Wbc AC Power Terminations

Main CPU Board Overview

Delayed Panic Input

Input Board

Relay Boards

Start/Stop Inputs Wiring

Manual Bypass, Conveyor, and Horn Wiring

Conveyor Relay Wiring

Pulse Switch Wiring

Main Inputs Wiring

Common Relay Output Wiring

Common Relay Output Wiring (Cont.)

Jumper Test Point Locations

DIP Switch Settings

Third Party Kiosk to Tunnel Master® Wbc Terminations

Exterior

Ultrasonic Truck Bed Sensor

Ultrasonic Sensor Power Supply Wiring

Ultrasonic Sensor Power Terminations

Ultrasonic Sensor Wiring

Powering the Ultrasonic Sensor

Chapter 4: Communications Wiring

Installation Requirements

RS-232 COMM Terminal Wiring Diagram

RS-485 Wiring Layout

Chapter 5: Install Entrance Keypad

Second Entrance Keypad Mounting and Installation

Entrance Keypad DIP Switch Settings

Chapter 6: Troubleshooting

Preventative Maintenance and Inspection

Central Log Server

Serial Debug Port

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