Ingersoll-Rand HP750WCU Manuals

Manuals and User Guides for Ingersoll-Rand HP750WCU. We have 2 Ingersoll-Rand HP750WCU manuals available for free PDF download: Operating, Maintenance And Parts Manual, Operation & Maintenance Manual

Ingersoll-Rand HP750WCU Operating, Maintenance And Parts Manual

Ingersoll-Rand HP750WCU Operating, Maintenance And Parts Manual (331 pages)

Brand: Ingersoll-Rand | Category: Engine | Size: 12 MB

Table of Contents

Table of Contents
2
Foreword
3
- Safety Information
  4
- Decals
  7
Warranty
14
Noise Emission
18
Maintenance Schedule
20
General Data
22
Operating Instructions
23
Commissioning
23
Compressor Mounting
23
Prior to Starting
23
- Prior to Starting
  24
- Control Panel
  25
Stopping
25
Monitoring During Operation
28
Decommissioning
28
- How to Use the Manual
  34
- Symbols
  35
- General Safety Instructions
  37
- General Cleaning Instructions
  38
- General Repair Instructions
  38
- Acronyms and Abbreviations
  40
- Engine and System Identification
  41
- Engine Dataplate
  42
- Cummins Engine Nomenclature
  43
- Fuel Injection Pump Dataplate
  43
- Engine Diagrams
  44
- Fuel Pump Side View
  44
- Rear View
  45
- Exhaust Side View
  46
- Front View
  47
- Top View
  48
- Operating Instructions
  49
- Normal Starting Procedure
  51
- Jump Starting
  53
- Cold Weather Starting
  54
- Operating the Engine
  54
- Starting Procedure after Extended Shutdown or Oil Change
  54
- Using Starting Aids
  54
- Ambient Temperature
  56
- Cold Weather
  56
- Engine Operating Range
  57
- Engine Shutdown
  57
- Maintenance Guidelines
  58
- Tool Requirements
  59
- Maximum Oil Drain Intervals
  60
- Maintenance Procedures at Daily Interval
  62
- Daily Maintenance Procedures - Overview
  63
- Air Intake Piping Check
  64
- Coolant Level Check
  64
- Drive Belts Check
  65
- Fan, Cooling - Inspect for Reuse
  66
- Fuel-Water Separator Drain
  67
- Crankcase Breather Tube Check
  68
- Lubricating Oil Level Check
  68
- Air Tanks and Reservoirs
  69
- Maintenance at 10,000 Kilometers [6000 Miles]/250 Hours/3 Months
  70
- Air Cleaner Restriction Check
  71
- Air Compressor Check
  71
- Maintenance Procedures - Overview
  71
- Charge-Air Cooler Check
  72
- Charge-Air Piping Check
  72
- Lubricating Oil and Filters
  73
- Maintenance Procedures at 19,000 Kilometers, 500 Hours, or 6 Months
  77
- Coolant Filter Removal
  78
- Coolant Filter Installation
  79
- Antifreeze
  80
- Supplemental Coolant Additive (SCA) and Antifreeze Concentration Check
  80
- Fuel Filter (Spin-On Type) Removal and Installation
  81
- Fuel Filter (Spin-On Type) Priming
  82
- Maintenance Procedures at 38,000 Kilometers 1000 Hours, or 1 Year
  84
- Cooling Fan Belt Tensioner Check
  85
- Overhead Set Adjustment
  86
- Maintenance Procedures at 77,000 Kilometers, 2000 Hours, or 2 Years
  90
- Air Compressor Discharge Lines Check
  91
- Air Compressor Discharge Lines
  92
  - Cooling System Draining
    93
  - Cooling System Flushing
    94
- Fill
  94
- Cooling System Filling
  95
- Maintenance Procedures - Overview
  95
- Preparatory Steps
  98
- Remove
  98
  - Alternator Testing
    99
  - System Diagrams
    103
- General Information
  104
  - Flow Diagram, Fuel System
    105
  - Flow Diagram, Lubricating Oil System
    106
  - Alternator Installation
    109
  - Charge-Air Cooler
    109
- Initial Check
  109
  - Charge-Air Cooler Cleaning
    110
  - Charge-Air Cooler Removal
    110
  - Charge-Air Cooler Installation
    111
  - Charge-Air Cooler Pressure Test
    111
  - Charge-Air Cooler Leak Test
    112
  - Charge-Air Cooler Temperature Differential Test
    113
  - Drive Belt, Cooling Fan Removal
    113
- Remove
  113
  - Cooling Fan Belt Tensioner Removal
    114
  - Drive Belt, Cooling Fan Installation
    114
- Inspect for Reuse
  114
- Preparatory Steps
  114
- Remove
  114
- Cooling Fan Belt Tensioner Inspection and Installation
  115
- Inspect for Reuse
  115
- Fan Spacer and Pulley Removal and Inspection
  116
- Inspect for Reuse
  116
- Preparatory Steps
  116
- Remove
  116
- Fuel Filter Adapter Removal
  117
- Install
  117
- Remove
  117
  - Fuel Filter Adapter Installation
    118
  - Fuel Lift Pump Removal
    118
- Remove
  118
- Clean
  119
  - Fuel Lift Pump Installation
    119
  - Fuel Manifold (Drain) Removal
    119
- Preparatory Steps
  119
- Remove
  119
- Fuel Shutoff Valve Removal and Installation
  120
- Preparatory Steps
  120
- Remove
  120
- Lubricating Oil Pressure Regulator (Main Rifle)
  121
- Preparatory Steps
  121
- Clean
  122
- Lubricating Oil Thermostat
  122
- Remove
  122
- Starting Motor Check
  123
- Starting Motor Removal and Installation
  124
- Starting Motor Rotation Check
  125
- Air in Fuel
  126
- Flow Diagram, Cooling System
  128
- Flow Diagram, Air Intake System
  132
- Flow Diagram, Exhaust System
  133
- Flow Diagram, Compressed Air System
  134
- Troubleshooting Symptoms
  168
- Air Compressor Air Pressure Rises Slowly
  170
- Air Compressor Cycles Frequently
  171
- Air Compressor Noise Is Excessive
  172
- Air Compressor Pumping Excess Lubricating Oil into the Air System
  173
- Air Compressor will Not Maintain Adequate Air Pressure
  174
- Air Compressor will Not Stop Pumping
  175
- Alternator Not Charging or Insufficient Charging
  176
- Alternator Overcharging
  177
- Coolant Contamination
  178
- Coolant Loss - External
  179
- Coolant Temperature above Normal - Gradual Overheat
  180
- Coolant Temperature Is above Normal - Sudden Overheat
  182
- Coolant Temperature Is below Normal
  183
- Engine Acceleration or Response Poor
  184
- Engine Difficult to Start or will Not Start (Exhaust Smoke)
  186
- Engine Difficult to Start or will Not Start (no Exhaust Smoke)
  188
- Engine Noise Excessive
  190
- Engine Noise Excessive - Combustion Knocks
  191
- Engine Power Output Low
  192
- Engine Runs Rough at Idle
  195
- Engine Runs Rough or Misfires
  196
- Engine Speed Surges at Low or High Idle
  197
- Engine Speed Surges under Load or in Operating Range
  198
- Engine Starts but will Not Keep Running
  199
- Engine Vibration Excessive
  200
- Engine will Not Crank or Cranks Slowly (Air Starter)
  201
- Engine will Not Reach Rated Speed (RPM)
  204
- Engine will Not Shut off
  206
- Exhaust Smoke Excessive under Load
  207
- Fuel Consumption Excessive
  208
- Fuel in the Lubricating Oil
  209
- Fuel or Lubricating Oil Leaking from Exhaust Manifold
  210
- Intake Manifold Air Temperature above Specification
  211
- Intake Manifold Pressure (Boost) Is below Normal
  212
- Lubricating Oil Consumption Excessive
  213
- Lubricating Oil Contaminated
  214
- Lubricating Oil Loss
  215
- Lubricating Oil Pressure High
  216
- Lubricating Oil Pressure Low
  217
- Lubricating Oil Sludge in the Crankcase Excessive
  218
- Smoke, Black - Excessive
  219
- Smoke, White - Excessive
  220
- Turbocharger Leaks Engine Oil or Fue
  221
- Maintenance Specifications
  222
- Lubricating Oil Recommendations and Specifications
  225
- Coolant Recommendations and Specifications
  227
- Cooling System Additives
  230
- Cooling System Sealing Additives
  232
- Cooling System Soluble Oils
  232
- Drive Belt Tension
  233
- Engine Component Torque Values
  233
- Sealants
  234
- Capscrew Markings and Torque Values
  235
- Index
  247
- Routine Maintenance
  252
- Portable Compressor Fluid Chart
  256
- Speed and Pressure Regulation Adjustment
  257
- Torque Setting Table
  258
- Fault Finding
  260
- General Arrangement Diagram
  264
- HSRG Frame Assembly Diagram
  265
- HSRG Belly Pans Diagram
  266
- Drawbar Jack Assembly Diagram
  267
- Brake Actuator Assembly Diagram
  268
- Hydraulic Brake Piping Diagram
  269
- Parking Brake Assembly (HSRG) Diagram
  270
- High Speed Running Gear Diagram
  271
- Hydraulic Brakes (with Park Brake - Front Axle) Diagram
  273
- Hydraulic Brakes (no Park Brake - Front Axle) Diagram
  274
- Hydraulic Brakes (with Park Brake - both Axles) Diagram
  275
- Running Lights Assembly Diagram
  276
- Steerable Frame and Bellypans Diagram
  277
- Steerable Running Gear Diagram
  278
- Engine Complete Diagram
  283
- Regulation/Air Cylinder Diagram
  284
- Ether Cold Start Kit Diagram
  285
- Exhaust Complete Diagram
  286
- Air End Complete Diagram
  287
- Air End Assembly Diagram
  288
- Unloader Assembly Diagram
  292
- Radiator and Coolers Mounting Diagram
  293
- Radiator and Coolers Piping Diagram
  294
- Fuel Tank Assembly Diagram
  295
- Fuel Tank Piping Diagram
  296
- Air Intake Complete Diagram
  297
- Separator Tank Assembly Diagram
  298
- Separator Tank Piping Diagram
  299
- Minimum Pressure Check Valve Assembly Diagram
  300
- Service Piping (One 2" NPT Valve) Diagram
  301
- Air Piping Diagram
  302
- Oil Piping Diagram
  304
- Compressor Oil Filter Diagram
  306
- Instrument/Control Panel Assembly Diagram
  307
- Instrument/Control Panel
  308
- Instrument Panel Door Assembly Diagram
  309
- Battery and Mounting Diagram
  310
- Enclosure (External) Diagram
  311
- Enclosure (External) Galvaneal Diagram
  312
- Enclosure Baffles Diagram
  313
- Acoustic Foam Diagram
  314
- Decal Location Diagram
  315
- Electrical Parts List
  317
- Starter Aid (AC Kit) Diagram
  318
- Service Piping (One 2" BSP Valve) Diagram
  319
- Service Manifold Piping (NPT) Diagram
  320
- Service Manifold Piping (Metric) Diagram
  321
- Engine Oil Draining Piping Diagram
  322
- Separator Tank Drain Diagram
  323
- Oil Cooler Pan Diagram
  324
- Fuel Tank Drain Diagram
  325
- Radiator Drain Diagram
  326
- Securable Lift Eye Diagram
  327
- Wiring Diagram
  328

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Ingersoll Rand HP750WCU Operation & Maintenance Manual

Ingersoll Rand HP750WCU Operation & Maintenance Manual (68 pages)

Brand: Ingersoll Rand | Category: Compressor | Size: 1 MB

Table of Contents

Table of Contents
3
Foreword

7
- Foreword
  
  8
Safety

11
- Safety
  
  12
  - Safety Precautions
    12
    
    General Information
    12
    
    Compressed Air
    13
    
    Materials
    14
    
    Battery
    15
    
    Radiator
    15
    
    Transport
    16
    
    Safety Chains/Connections and Their Adjustment Where Fitted
    16
- Decals
  
  17
  - Graphic Form and Meaning of ISO Symbols
    17
Noise Emission

27
- Noise Emission
  
  28
  - Compressor Noise Emission Control Information
    28
- Noise Emission Control
  
  29
- Maintenance Log
  
  29
  - Noise Emission Warranty
    29
  - Introduction
    30
  - Maintenance Schedule
    30
    
    Compressed Air Leaks
    30
    
    Safety and Control Systems
    30
    
    Acoustic Materials
    30
    
    Fasteners
    31
    
    Enclosure Panels
    31
    
    Air Intake and Engine Exhaust
    31
    
    Cooling Systems
    31
    
    Isolation Mounts
    31
    
    Engine Operation
    31
    
    Fuels and Lubricants
    31
General Data

33
- General Data
  
  34
Operating Instructions

37
- Operating Instructions
  
  38
- Commissioning
  38
  - Compressor Mounting
    38
- Prior to Starting
  40
- Control Panel
  42
- Diagnostic Display Panel
  43
- Starting the Machine
  44
- Push after Warm up
  45
  - Dual Pressure Regulation When Fitted
    45
- Stopping the Machine
  45
- Emergency Stopping
  45
- Re-Starting after an Emergency
  46
- Monitoring During Operation
  46
- Decommissioning
  46
Maintenance

47
- Maintenance
  
  48
- Routine Maintenance
  50
- Protective Shutdown System
  52
  - Low Engine Fuel Level Switch
    52
- Scavenge Line
  52
- Compressor Oil Filter
  53
  - Removal
    53
  - Lnspection
    53
  - Reassembly
    53
- Compressor Oil Separator Element
  54
  - Removal
    54
  - Lnspection
    54
  - Reassembly
    54
- Compressor Oil Cooler and Engine Radiator
  55
- Air Filter Elements
  56
  - Removal
    56
  - Reassembly
    56
- Ventilation
  56
- Cooling Fan Drive
  56
- Fuel System
  56
- Fuel Filter Water Separator
  57
- Charge Air Cooler Pipework
  57
- Hoses
  57
- Electrical System
  57
- Battery
  57
- Pressure System
  57
- Tire Pressure
  58
- Running Gear/Wheels
  58
- Lubrication
  58
- Engine Lubricating Oil
  58
- Compressor Lubricating Oil
  59
- Running Gear Wheel Bearings
  59
Lubrication

61
Lubrication

62
- Portable Compressor Fluid Chart
  62
- Speed and Pressure Regulation Adjustment
  63
- Torque Setting Table
  64
- Torque Setting Table
  65
- Fault Finding
  66

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