User Manuals: Indmar Premium 440 Marine Engine

Manuals and User Guides for Indmar Premium 440 Marine Engine. We have 1 Indmar Premium 440 Marine Engine manual available for free PDF download: Operator's Manual

Indmar Premium 440 Operator's Manual

Indmar Premium 440 Operator's Manual (125 pages)

Brand: Indmar | Category: Engine | Size: 5 MB

Table of Contents

California-Specific Information
2
Exhaust Emissions
2
Table of Contents
5
Introduction
7
- Serial Number Locations
  7
- Operating Fuels and Lubricants
  11
- Lubricant
  11
- Additives
  11
- Emission Maintenance Requirements
  15
Section 1 - Safety
17
- Carbon Monoxide Gas
  18
  - Fuel
    20
  - Battery
    21
- Engine Oil
  21
- Cleaning Solvents
  22
- Entanglement
  22
- Environmental
  22
Section 2 - General Information
23
- Using Oxygenated Fuels or Fuels with Alcohol
  25
- Fuels in Other Countries
  26
- Indmar Fuel Recommendations
  27
- Approved Fuel for Raptor Series
  27
- Fuel System
  27
- Engine Cooling
  32
  - Raw Water Pump
    32
  - Aquatic Invasive Species Prevention
    33
  - Draining
    34
  - Decontamination
    34
- Exhaust Hoses
  36
- Selecting a Propeller
  37
  - Pre-Start Checks
    39
  - Pre-Start Check Points
    39
  - Engine Dipstick Level
    40
  - Engine Oil Cartridge Filter
    41
  - Battery Connections
    42
  - First-Time Operation and Break-In
    43
  - First-Time Operation
    43
  - Engine “On” Switch
    44
  - Typical Start/Stop Keypad
    45
  - Basic Keypad
    45
  - Break-In
    45
  - Break-In Tips
    46
  - Break-In Steps
    46
- How to Start Your Engine
  47
- Typical Blower Switch
  47
Section 5 - Engine Starting Procedures
47
- Start Position
  48
- If Engine Does Not Start
  49
- How to Clear the Engine
  50
- Typical Shift/Throttle Lever
  50
- Engine Restart
  51
- Daily Routine
  53
- Sensible Operation
  53
Section 6 - Normal Operation
53
- Typical Oil Pressure Gauge
  54
- Typical Temperature Gauge
  54
- Operating the Controls
  55
  - Typical Tether Cord and Safety Switch
    55
  - Hydrostatic Lock
    56
- Unusual Vibration
  56
- General Service Notes
  57
Section 7 - Maintenance
57
- Scheduled Maintenance Chart
  60
- Checking Oil
  61
- Engine Oil Dipstick Location
  61
- Oil Consumption
  61
- Adding Oil
  62
- Dipstick
  62
- Changing Oil
  63
- Engine Oil Fill
  63
- Oil Filter and Drain
  64
- Disposing
  65
- Oil Additives
  65
- Engine Flame Arrestor
  66
  - Flame Arrestor
    66
  - High-Performance Element-Type Flame Arrestor
    66
- Engine Cooling
  67
  - Sea Strainer/Flushing Device
    67
  - Flushing the Engine
    69
  - Fresh Water (Closed) Cooling Systems
    70
  - High Fill Tank
    71
  - External Care
    72
  - Fresh Water Cooling – Half Systems
    72
  - Salt and Hard Water Operation
    72
  - Cylindrical Heat Exchanger
    73
- Fresh Water Cooling
  73
  - Sacriﬁcial Anode
    73
  - Raw Water Pump Impeller
    74
- Fuel System
  75
  - Removal Procedure (Safety Glasses Required)
    75
  - Reinstallation Procedure
    76
- Transmissions
  77
  - Midships Mount, Indmar In-Line
    78
  - Stern Mount, Indmar-Vee
    79
  - Checking Fluid – Shifting Portion – Red Dipstick
    81
  - Checking/Adding Transmission Fluid
    81
  - Checking Oil – V-Drive Portion – Yellow Dipstick
    82
  - Electrical System
    83
  - Fuse Box Layout
    83
  - Charging System Maintenance / Guidelines
    84
  - Poor Connections
    84
  - Reverse Battery Polarity
    84
  - Wiring
    84
  - Negative (Ground) Circuit Faults
    85
  - Overloaded
    85
  - Positive Circuit Faults
    85
  - Accessory Drive
    86
  - General Lubrication
    86
  - Shift Cables
    86
  - Starter
    86
  - Serpentine Belt Routing
    87
  - Storage and Winter Lay-Up
    89
  - General Preparation
    90
  - Fuel System Treatment
    91
  - Cylindrical Heat Exchanger Winterization/Draining Points
    92
  - Raw Water Drain Points
    92
  - Seawater Cooling System Preparation
    92
- Figure 8.4
  95
- Rectangular Heat Exchanger Winterization/Draining Points
  95
- Remove Blue Plug from Transmission Drain/Anode
  95
- Figure 8.5
  96
- Raw Water Pump Impeller - Remove and Replace Annually
  96
- Remove Blue Drain Plug from Bottom of Heat Exchanger
  96
- Supercharged Engine Winterization/Draining Points
  97
- Reactivating Engine after Extended Storage
  101
- Prop Shaft Flange Alignment
  102
- Extended Storage
  103
  - Recommissioning
    103
  - Hard Cold Start
    105
  - Poor Gas Mileage
    105
Section 9 - Troubleshooting
105
- Idle – Misses or Runs Rough
  106
- Engine Cranks / Won’t Start
  106
- Poor High Speed Performance
  106
- Hard Start Hot
  107
- Engine Won’t Crank
  107
- Maintenance Components and Fluids
  109
Appendix A - Maintenance Components and Fluids
111
- Service Log
  111
Appendix B - Engine Specifications
113
- Maximum RPM
  114
- Fluid Capacities
  114
- Appendix B - Engine Speciﬁcations
  117
Appendix C - Indmar Limited Product Warranty
117

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