IMO Precision Controls HD2-180A-43-UL Manuals

Manuals and User Guides for IMO Precision Controls HD2-180A-43-UL. We have 1 IMO Precision Controls HD2-180A-43-UL manual available for free PDF download: Instruction Manual

IMO Precision Controls HD2-180A-43-UL Instruction Manual (413 pages)

AC Variable Speed Inverter Drives

Brand: IMO Precision Controls | Category: Inverter | Size: 16 MB

Preface
2
Table of Contents
3
Safety Precautions
10
What this Chapter Contains
10
Safety Definition
10
Warning Symbols
10
Safety Guidelines
11
Delivery and Installation
12
Commissioning and Running
12
Maintenance and Component Replacement
13
What to Do after Scrapping
13
Quick Start
14
What this Chapter Contains
14
Unpack Inspection
14
Application Confirmation
14
Environment Confirmation
14
Installation Confirmation
15
Basic Commissioning
15
Safety Standard Related Data
16
Product Overview
17
What this Chapter Contains
17
Basic Principle
17
Product Specifications
18
Product Ratings
18
Function Description
20
Product Nameplate
20
Model Code
21
Product Ratings
21
Ac 3Ph 200V-240V
21
Ac 3Ph 380V-480V
22
Structure Diagram
23
Installation Guidelines
25
What this Chapter Contains
25
Mechanical Installation
25
Installation Environment
25
Installation Direction
26
Installation Mode
27
Single-Unit Installation
27
Multiple-Unit Installation
28
Vertical Installation
29
Tilted Installation
30
Standard Wiring of Main Circuit
31
Wiring Diagram of Main Circuit
31
Main Circuit Terminal Diagram
32
Wiring Process of the Main Circuit Terminals
37
Standard Wiring of Control Circuit
38
Wiring Diagram of Basic Control Circuit
38
Input/Output Signal Connection Diagram
40
Wiring Protection
41
Protecting the Inverter and Input Power Cable in Short Circuit
41
Protecting the Motor and Motor Cable in Short Circuit
42
Protecting the Motor and Preventing Thermal Overload
42
Bypass Connection
42
Basic Operation Instructions
43
What this Chapter Contains
43
Keypad Introduction
43
Keypad Display
47
Displaying Stopped-State Parameters
47
Displaying Running-State Parameters
48
Displaying Fault Information
49
Operating the Inverter through the Keypad
49
Entering/Exiting Menus
49
Editing a Parameter List
54
Adding Parameters to the Parameter List Displayed in Stopped/Running State
55
Adding Parameters to the User Defined Parameter List
56
Editing User Defined Parameters
56
Editing Parameters in Parameter Groups
57
Monitoring States
58
Autotuning Motor Parameters
58
Backing up Parameters
59
System Settings
59
Power-On Setup Wizard
59
Basic Operation Instruction
61
What this Section Contains
61
Common Commissioning Procedure
61
Vector Control
65
Detailed Parameter Description
66
SVPWM Control Mode
70
Torque Control
79
Motor Parameter
83
Start/Stop Control
89
Detailed Parameter Description
91
Frequency Setting
94
Analog Input
98
Analog Output
101
Digital Input
106
Digital Output
115
Simple PLC
121
Detailed Parameter Description
121
Multi-Step Speed Running
123
PID Control
125
Run at Wobbling Frequency
130
Local Encoder Input
132
Commissioning Procedures for Closed-Loop Control, Position Control and Spindle Positioning
132
Fault Handling
138
Tension Control Solutions
143
Function Parameter List
148
What this Chapter Contains
148
P00 Group-Basic Functions
149
P01 Group-Start/Stop Control
153
P02 Group-Parameters of Motor 1
159
P03 Group-Vector Control of Motor 1
163
P04 Group-V/F Control
170
P05 Group-Input Terminals
178
P06 Group-Output Terminals
187
P07 Group-HMI
192
P08 Group-Enhanced Functions
198
P09 Group-PID Control
206
P10 Group-Simple PLC and Multi-Step Speed Control
211
P11 Group-Protection Parameters
214
P12 Group-Parameters of Motor 2
222
P13 Group-Control Parameters of Synchronous Motor
225
P14 Group-Serial Communication Function
227
P15 Group-Functions of Communication Expansion Card 1
232
P16 Group-Functions of Communication Expansion Card 2
235
P17 Group-Status Viewing
241
P18 Group-Closed-Loop Control State Check
246
P19 Group-Expansion Card State Check
249
P20 Group-Encoder of Motor 1
251
P21 Group-Position Control
255
P22 Group-Spindle Positioning
261
P23 Group-Vector Control of Motor 2
264
P24 Group-Encoder of Motor 2
266
P25 Group-Extension I/O Card Input Functions
269
P26 Group-Output Functions of Expansion I/O Card
272
P27 Group--Programmable Expansion Card Functions
275
P28 Group-Master/Slave Control Functions
278
P90 Group-Tension Control in Speed Mode
281
P91 Group--Tension Control in Torque Mode
285
P92 Group--Customized Tension Control Functions
289
P93 Group--Tension Control Status Viewing
290
Troubleshooting
293
What this Chapter Contains
293
Indications of Alarms and Faults
293
Fault Reset
293
Fault History
293
Inverter Faults and Solutions
293
Details of Faults and Solutions
293
Corrective Measures
298
Other State
301
Analysis on Common Faults
302
Motor Fails to Work
302
Motor Vibrates
303
Overvoltage
304
Undervoltage
304
Unusual Heating of Motor
305
Inverter Overheating
306
Motor Stalls During ACC
307
Overcurrent
308
Countermeasures on Common Interference
309
Interference on Meter Switches and Sensors
309
Interference on Communication
310
Failure to Stop and Indicator Shimmering Due to Motor Cable Coupling
311
Leakage Current and Interference on RCD
311
Live Device Chassis
312
Maintenance
313
What this Chapter Contains
313
Periodical Inspection
313
Cooling Fan
315
Capacitor
316
Capacitor Reforming
316
Operation Principle
316
Electrolytic Capacitor Replacement
317
Power Cable
318
Communication Protocol
319
What this Chapter Contains
319
Modbus Protocol Introduction
319
Application of Modbus
319
Rs485
319
Max. Transmission Distance
320
RTU Mode
322
RTU Command Code and Communication Data
325
Command Code: 03H, Reading N Words (Continuously Reading a Maximum of 16 Words)
325
Command Code: 06H, Writing a Word
327
Command Code: 08H, Diagnosis
328
Command Code: 10H, Continuous Writing
328
Data Address Definition
329
Data Description
332
Fieldbus Scale
333
Error Message Response
334
Read/Write Operation Example
336
Common Communication Faults
341
Appendix A Expansion Cards
342
Model Definition
342
Dimensions and Installation
346
Wiring
348
IO Expansion Card (HD2-E-IO)
349
IO Expansion Card 2 (HD2-E-IO2)
351
Programmable Expansion Card (HD2-E-PLC)
354
Communication Cards
356
Bluetooth Communication Card (HD2-E-BTP) and WIFI Communication Card (HD2-E-WFP)
356
PROFIBUS-DP Communication Card (HD2-E-PDP)
358
Ethernet Communication Card (HD2-E-ENET)
360
Indicator Definition
360
Canopen Communication Card (HD2-E-COP) and CAN Master/Slave Control
361
Communication Card (HD2-E-CAN)
361
PROFINET Communication Card (HD2-E-PRF)
362
Ethernet/Ip Communication Card (HD2-E-EIP) and Modbus TCP Communication Card (HD2-E-MTCP)
364
State Indicators
365
Electrical Wiring
365
PG Expansion Card Function Description
366
Sin/Cos PG Card (HD2-E
366
UVW Incremental PG Card (HD2-E
369
Resolver PG Card (HD2-E
371
Multifunction Incremental PG Card (HD2-E
373
Incremental PG Card (HD2-E-PGIM24)
377
Appendix B Technical Data
380
What this Chapter Contains
380
Derated Application
380
Capacity
380
Derating
380
Grid Specifications
382
Motor Connection Data
382
EMC Compatibility and Motor Cable Length
382
Application Standards
382
CE Marking
383
UL and CUL Marking
383
EMC Compliance Declaration
383
EMC Regulations
383
Inverter Category C2
384
Inverter Category C3
384
Appendix C Dimension Drawings
385
What this Chapter Contains
385
Keypad Structure
385
Structure Diagram
385
Keypad Installation Bracket
385
Inverter Structure
386
Dimensions of Inverters of AC 3PH 200V-240V and 380V-480V
386
Wall Installation Dimensions
386
Installation Hole
388
Flange Installation Dimensions
389
Floor Installation Dimensions
391
Appendix D Optional Peripheral Accessories
392
What this Chapter Contains
392
Wiring of Peripheral Accessories
392
Power Supply
393
Cables
393
Power Cables
393
Control Cables
395
Cable Arrangement
398
Insulation Inspection
398
Breaker and Electromagnetic Contactor
398
Reactors
400
Filters
403
Filter Model Description
403
Field Description
403
Brake System
405
Brake Component Selection
405
Brake Resistor Cable Selection
406
Brake Resistor Installation
406
Appendix E STO Function Description
409
STO Function Logic Table
409
STO Channel Delay Description
409
STO Function Installation Checklist
410
Appendix F Acronyms and Abbreviations
411
Appendix G Further Information
412
Product and Service Queries
412
Feedback on IMO Inverter Manuals
412
Documents on the Internet
412

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IMO Precision Controls HD2-180A-43-UL Instruction Manual (413 pages)

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