Illinois Tool Works IJ3000 Jet Printer Manuals

Manuals and User Guides for Illinois Tool Works IJ3000 Jet Printer. We have 2 Illinois Tool Works IJ3000 Jet Printer manuals available for free PDF download: Operation Manual

Illinois Tool Works IJ3000 Operation Manual (98 pages)

Integrated Valve

Brand: Illinois Tool Works | Category: Control Unit | Size: 3 MB

Table of Contents
5
Section 1: Introduction
9
Section 2: Safety
11
Section 3: System Components
13
System and Component Part Numbers
14
IJ3000 Controller
16
IDS3000 Ink Delivery System
16
Bracketry
17
Print Head Bracketry
17
Print Heads
19
Print Head Models
20
Ink Regulator
20
Photosensor
21
Encoder
21
Ink Supply
21
Section 4: Installation
23
System Overview
23
Testing the Electrical Outlet
24
Electrical Line Transients
24
Materials Required for Installation
24
Installing Controller/Ids Bracketry
25
Print Head Bracketry
26
Mounting the Print Heads
26
Mounting the Photosensor
27
The Encoder
28
Controller Connections
28
CPU Connections
29
Using the Optional Second Interface Board
30
Sharing an Encoder And/Or Photosensor
30
Configuring the IDS
30
Attaching Ink Regulators
31
Plumbing the System
31
Connecting the Ink Supply
33
Priming the System
34
Checking Ink Pressure
35
Setting Ink Pressure
36
Print Head Operation
37
Operational System Test
38
Configuring the Print Station
38
Print Head Setup Screen
38
Specifying Product Direction
38
Specifying Number of Print Heads
39
Setting Daisy Chain Order
39
Defining Print Head Properties
40
Purging Print Heads
41
Section 5: Frequently Asked Questions
43
Section 6: Maintenance
45
System Maintenance
45
Print Head Maintenance
45
Daily Startup
45
Shutdowns of Seven Days or Longer
46
Preventative Maintenance at 2000 Hours
46
IDS Maintenance
47
Changing Ink Containers
47
Daily Startup
48
Intermittent (as Required)
48
Annually
48
Ink Regulator Maintenance
49
Section 7: Troubleshooting
51
Troubleshooting Notes
51
Ink Delivery System
51
Print Heads
51
Troubleshooting Tests
51
Purge Test
51
Print Test
52
Photosensor Test
52
Print Head Ink Pressure Test
52
Ink Regulator Input Pressure Test
53
Encoder
53
Print Quality Troubleshooting
54
Diagnosis
54
Ink Regulator
57
Print Head Pulse Width Adjustment, IV9DOT
57
Print Head Pulse Width Adjustment, 18-Dot
58
Cleaning the Front Plate of a Clogged Print Head
58
Broaching the Orifice
59
Print Head Pre-Load Adjustment
59
IV9DOT Print Head Pre-Load Adjustment
60
IV 18-Dot Print Head Pre-Load Adjustment
61
Appendix A: System Specifications
63
IV9DOT Print Head
63
Ink Delivery System
64
Appendix B: Theory of Operation
65
Functional Description
65
Print Head Daisy Chain(S)
65
Photosensor
65
Encoder
66
IV Print Head Theory of Operation
67
Ink Delivery System Features
68
Startup Operation
68
Normal Operation
68
Ink Low Detection
69
Ink Supply Replenishment
69
Broken Line Detection
70
Temporary Broken Line Override Feature
70
Permanent Broken Line Override Feature
70
Overheating Protection
70
Power Switch at Ink Low or Ink out
70
Power Outage
70
IDS Board Test Points
71
IDS Interconnect Diagrams
72
IV9DOT Interconnect Diagram
74
Appendix C: Parts and Supplies
75
Consumables
75
External Components
76
IDS Assembly Kits
77
IV9DOT Print Head Replacement Part Kits
78
Appendix D: Maximum Dpi Calculation for a Given Line Speed
79
Appendix E: Font Samples
81
Appendix F: Setting the IP Address of an IDS3000
89
Equipment Needed
89
Procedure
89
Appendix G: Testing an Electrical Outlet
91
Appendix H: Electrostatic Discharge (ESD)
93
Appendix I: Encoder Functional Testing
95
Appendix J: Glossary of Terms
97

Illinois Tool Works IJ3000 Operation Manual (112 pages)

Integrated Valve Ink Jet System

Brand: Illinois Tool Works | Category: Control Unit | Size: 4 MB

Section 1: Introduction
7
Section 2: Safety
9
Section 3: System Components
11
Ink Supply
22
Section 4: Installation
23
System Overview
23
Testing the Electrical Outlet
24
Materials Required for Installation
24
Mounting the Photosensor
27
Controller Connections
28
Priming the System
34
Section 5: Frequently Asked Questions
43
Section 6: Maintenance
45
System Maintenance
45
Print Head Maintenance
45
Section 7: Troubleshooting
51
Troubleshooting Notes
51
Troubleshooting Tests
51
Print Quality Troubleshooting
54
Appendix A: System Specifications
61
Appendix B: Pressurized Ink Can Ink Delivery System
65
System Components
65
Installation
66
Controller Setup
67
Specifications
68
Appendix C: Theory of Operation
69
Functional Description
69
Appendix D: Interconnect Diagrams
79
Appendix E: Part Numbers - Consumables and Service Parts
83
Appendix F: Maximum Dpi Calculation for a Given Line Speed
93
Appendix G: Font Samples
95
Appendix H: Setting the IP Address of an IDS3000
103
Appendix I: Testing an Electrical Outlet
105
Appendix J: Electrostatic Discharge (ESD)
107
Appendix K: Encoder Functional Testing
109
Appendix L: Glossary of Terms
111

Illinois Tool Works Categories

Industrial Equipment

Printer Control Unit Scales Controller

More Illinois Tool Works Manuals

Illinois Tool Works IJ3000 Jet Printer Manuals

Illinois Tool Works IJ3000 Operation Manual (98 pages)

Table of Contents

Illinois Tool Works IJ3000 Operation Manual (112 pages)

Table of Contents

Related Products

Illinois Tool Works Categories