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IEMCA BOSS 338r HD manual available for free PDF download: Manual For Use And Maintenance
IEMCA BOSS 338r HD Manual For Use And Maintenance (214 pages)
AUTOMATIC BAR FEEDER
Brand:
IEMCA
| Category:
Industrial Equipment
| Size: 4.24 MB
Table of Contents
Table of Contents
5
Warranty Conditions
12
Purpose of the Manual
13
Manufacturer and Bar Feeder Identification
14
Assistance Request
14
Attachment List
14
Bar Feeder General Description
18
Operating Cycle
20
Safety Devices
23
Safety Plates - Location and Description
25
Version Description
26
Technical Data
27
Noise Levels
39
Accessories - Foreword
40
Bush Holder Device - Description
40
Axial Displacement Device - Description
41
Device for Sliding Headstock Lathes - Foreword
42
Bar/Headstock Synchronization Device - Description
42
Telescopic Front Nose - Description
43
Devices for Cam Lathes - Foreword
44
Headstock Return Device - Description
44
Cam Box - Description
44
Safety Plates - Location and Description
45
General Safety Regulations
48
HANDLING and INSTALLATION - Safety
49
ADJUSTMENTS and SETUP - Safety
49
USE and OPERATION - Safety
50
BAR FEEDER MAINTENANCE - Safety
51
Ec Declaration of Conformity
52
General Description of Supply
53
Residual Risks
54
Foreseeable Misuses
59
Packaging
63
Lifting
64
Installation Area - Features
66
Bar Feeder Without Axial Displacement Device - Installation
67
Backing Plates and Support Feet - Installation
67
Height - Adjustment
67
Preliminary Positioning
68
Front Nose - Installation
69
Levelling and Alignment
71
Bar Feeder Fastening
75
Telescopic Front Nose - Installation
76
Bar Feeder with Axial Displacement Device - Installation
77
Preliminary Operations
77
Height - Adjustment
77
Preliminary Positioning
78
Front Nose - Installation
78
Levelling and Alignment
79
Bar Feeder Fastening
81
Telescopic Front Nose - Installation
81
Device for Sliding Headstock Lathes - Installation
82
Bar-Headstock Synchronization Device
82
Air Adjusting Unit
83
Devices for Cam Lathes - Installation
84
Headstock Return Device
84
Cam Box
85
Camshaft Release Device
86
Lubrication Oil - Filling
88
Electrical Connection
89
Three-Phase Power Supply
89
Safety Signals
89
4.9.2.1 Emergency Stop
90
Guard Safety Stop (if Provided)
90
Function Signals
91
Pneumatic Connection
92
Software Parameterization
92
Adjustment and Setup - Foreword
94
General Adjustments - Foreword
95
Feeding Chain - Adjustment
95
Air Adjusting Unit - Adjustment
95
Setup According to the Bar to be Machined
96
Guide Channels, Half Bushes, Bar Pusher and Collet - Replacement
97
Bar Pusher Replacement Procedure
109
Clamps - Replacement
111
Bar Guide Plates and Bar Selectors - Adjustment
113
Cam Box - Timing
116
Control Description
122
Keyboard Control Description
125
Light Indicator - Signal Description
130
Bars to be Machined - Features and Preparation
131
BAR STRAIGHTNESS - Measurement
133
Bar Feeder Setup and Automatic Cycle Start
135
Bar Magazine - Filling
136
Lubrication Oil - Flow Adjustment
137
Automatic Cycle Start
138
Guide Channel Opening/Closing Procedure
139
Cycle Performing Mode in the STEP by STEP Function
140
Bar Feeder Stop
140
Automatic Cycle Start after Manual Cycle Operations
142
Automatic Cycle Start - Resuming Work after Power-Off
142
Machining Change - Quick Guide
143
Machining Type Change with Guide Channel Change
143
6.10.1 Machining Type Change Without Guide Channel Change
145
Maintenance - General Rules
148
Scheduled Maintenance
149
Revolving Tip and Collet - Check
149
Lubricating Oil - Level Check
150
Lubricating Oil - Change
151
Guide Channel Opening Screw - Greasing
152
Axial Displacement Device - Use
153
General Failures
156
BAR MAGAZINE - Failures
156
FEEDING into COLLET - Failures
157
BAR FEEDING - Failures
157
Feeding Chain - Replacement
160
Guide Channel Opening Belt - Replacement
160
Replacement of the Guide Channels with Inserts with Polyurethane Guide Channels
161
Recommended Spare Parts
163
Machine Dismantling
163
Table
166
Table
170
Revolving Tips ØGR 10÷27 - Table
173
Revolving Tips ØGR 12÷27 - Table
175
Revolving Tips ØGR 30÷51 - Table
177
Revolving Tips ØGR 30÷51 - Table
179
Conversion Tables 001
182
HEXAGONAL BARS (Unit of Measurement "Millimetres") - Table
182
SQUARE BARS (Unit of Measurement "Millimetres") - Table
184
HEXAGONAL BARS (Unit of Measurement "Inches") - Table
185
ROUND BARS - (Unit of Measurement "Inches") - Table
186
CONVERSION TABLE Inches/Millimetres
187
Ejector 336
189
EJECTORS - Guide Channels Ø<30 - Table
189
EJECTORS - Guide Channels Ø>32 - Table
191
Pipe Collets 012-077-377
192
11.11 PIPE COLLETS - Table
192
Collets for Bars 011
195
11.13 COLLET for BARS - Table
195
11.14 Boring Collets for Bars 601P
197
11.15 BORING COLLETS for SQUARE and HEXAGONAL BARS - Table
197
11.16 Collets for Bars 602P
199
11.17 COLLET for BARS - Table
199
Ejector 602P
201
11.19 EJECTORS - Guide Channels Ø13÷28 - Table
201
11.21 PIPE COLLETS - Table
203
11.23 COLLET for BARS - Table
205
11.25 COLLET for BARS - Table
208
Ejectors 381P
211
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