Ideal Boilers INDEPENDENT COMBI 24 Manuals

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Ideal Boilers INDEPENDENT COMBI 24 Installation & Servicing

Ideal Boilers INDEPENDENT COMBI 24 Installation & Servicing (72 pages)

Brand: Ideal Boilers | Category: Boiler | Size: 15 MB

Table of Contents

Table of Contents
7
General
8
Introduction
10
Operation
10
Safe Handling
10
Optional Extra Kits
10
Safety
11
Safe Handling of Substances
11
Location of Boiler
11
Gas Supply
12
Flue Installation
12
Terminal
13
Air Supply
13
Water Circulation System
13
Boiler Control Interlocks
13
Electrical Supply
13
Condensate Drain
13
Boiler Dimensions, Services & Clearances
14
System Requirements
15
System Balancing
16
Water Treatment
16
Installation
17
Boiler Assembly - Exploded View
17
Unpacking
18
Unpacking Cont'D
19
Front Panel Removal
19
Wall Mounting Template
20
Preparing the Wall
20
Fitting the Wall Mounting Plate
20
Mounting the Boiler
20
Determining the Flue Length and Flue Packs Req'D
21
Cutting & Setting the Flue Length
23
Installing the Flue
24
Fitting the Optional Roof Flue Kit (Flat or Pitched)
25
Flue Terminal Position
26
Assembling the Roof Flue Kit
27
Condensate Drain
28
Connections & Filling
30
Electrical Connections
31
Installer Wiring
31
External Wiring
32
Wiring Diagram
33
Commissioning and Testing
34
Initial Lighting
35
General Checks
36
Restart Procedure
37
Accessing the Installer Mode
37
Handing over
38
Servicing
39
Servicing Schedule
39
Boiler Front Panel Removal / Replacement
40
Fan and Venturi Assembly Removal and Cleaning
40
Burner Removal and Cleaning
41
Cleaning the Condensate Trap/Siphon
41
Cleaning the Heat Exchanger
42
Reassembly
42
Replacement of Components
43
Fan Replacement
43
Burner Injector Replacement
44
Burner Replacement
44
Return Thermistor Replacement
45
Ignition Electrode Replacement
45
Flame Detection Electrode Replacement
46
Spark Generator Replacement
46
Gas Control Valve Replacement
46
Diverter Valve Actuator Replacement
47
Condensate Trap/Siphon Replacement
47
PCB Replacement
48
DHW Flow Turbine Sensor Replacement
48
Replacing the Mechanical Timer
49
Draining the Boiler
49
Pressure Gauge Replacement
50
Safety Relief Valve Renewal
50
Pump Automatic Air Vent Replacement
51
Diverter Valve Body Assembly Replacement
51
DHW Plate Heat Exchanger Replacement
52
Pump Head Replacement
52
Water Pressure Switch Replacement
52
DHW Filter & DHW Flow Reg Cleaning / Replacement
53
Flow Thermistor Replacement
53
Heat Engine Replacement
54
Expansion Vessel Recharging & Replacement
55
Fault Finding
56
Fault Finding Chart Main Menu
56
L1' - Flow Temperature Overheat Lockout
57
L2' - Ignition Lockout
57
L6' - False Flame Lockout
58
F1' - Low Water Pressure
58
F2 or Fn or Ln' - Flame Loss
58
F3' - Fan Fault
59
F4 or L4' - Flow Thermistor Fault
59
F5 or L5' - Return Thermistor Fault
59
F6' - Outside Sensor Fault
60
No CH Operation but HW Works Ok
60
No HW but CH on
61
No Display
61
Spare Parts
62
Benchmark & Commissioning
64

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