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Manuals and User Guides for Ice 18ZR. We have
1
Ice 18ZR manual available for free PDF download: Operation And Maintenance Manual
Ice 18ZR Operation And Maintenance Manual (86 pages)
Brand:
Ice
| Category:
Portable Generator
| Size: 9.15 MB
Table of Contents
Warranty
3
Introduction
5
Table of Contents
6
Section 1: GENERAL INFORMATION
9
Power Unit, Vibrator Driver Extractor
9
Hydraulic Hoses, Clamps and Accessories, General Description of ZR Operation
10
Vibrator Specifications
11
Power Unit Specifications
12
Section 2: SAFETY
14
Important Safety Information
14
Hazard Info, Maintenance Procedures, Pressurized Air and Water Hazards, Fluid Penetration Risks
14
Hoses, Lines, Tubes Handling Procedures & Checklist, Precaution for Oil, Fire Extinguisher Requirements
15
Fire Explosion, Crushing or Cutting Prevention, Mounting and Dismounting
16
Before Starting the Engine & During Engine Starting, Equipment Operation, Stopping Equipment, Stopping Engine
17
Section 3: LOADING, UNLOADING, and SHIPPING
18
Power Unit, Vibrator, Damage During Shipment
18
Section 4: PREPARATION for OPERATION
19
General, Rigging of Vibrator, Installing Proper Remote Control pendant
19
Connection of Hoses at Power Unit
20
Connection Hoses-Models at Vibrator
21
Attach Sheet Clamp, Attach Caisson Beam to Vibrator
22
Connection of Hoses for Sheet Clamp, Connection of Hoses Caisson Clamp
23
Adjusting Position of Caisson Clamps with Hydrolocks, Bleeding Clamp Hoses
24
Bleeding Hoses for ZR Function Hoses
25
Section 5: OPERATION
26
Control Box & Remote-Control pendant - Exterior
26
Completion of Set-Up & Maintenance, Control Panel Components
27
Engine Display
28
Power Unit Mode Selection, Changing Mode, Local or Remote Control, Operation Using Remote-Control, Control Panel
29
Operation with Optional Radio Remote Control
30
Starting & Warming Engine, Changing Engine Speed
31
Full Speed, Engine Shutdown, Emergency Stop
32
Resetting Emergency Stop Button
33
Operation with Vibrator, Limitations, Refusal, Rebound, Bearing Temperatures, Batters, Safety Features
34
Clamp to Pile, Start Vibrator, Change Eccentric Moment, Stop Vibrator, Unclamp from Pile
35
Section 6: MAINTENANCE
37
General, Maintenance Safety, Caterpillar Maintenance
39
Daily Maintenance-Power Unit, Vibrator
40
Clamp Jaws, Service Intervals, 100 Hours, 500 Hours, Power Unit Maintenance, Severe Conditions
41
Lubrication, Crankcase-Diesel Engine, Grease Clamp Plungers
42
Hydraulic System, Draining & Filling Hydraulic Oil Reservoir, Changing Return Filters
43
Recommended Hydraulic Oil, Operating in Sub-Freezing Conditions
44
Setting Clamp Relief Valve
45
Setting ZR Function Relief Valve (Eccentric Moment Control Actuator Relief)
46
Setting Clamp Restore Pressure, Setting Clamp Temperature Relief
47
Setting Main Circuit Relief Valve
48
Setting Pilot Relief Valve & Setting Reservoir Pressure Regulator (595G, 700G, 800G)
49
Section 7: TORQUE SPECIFICATIONS
50
Torque Specifications
50
Torque Value Chart
51
Section 8: TROUBLESHOOTING
52
Electrical & Hydraulic Components, Schematics & Operation, Power Unit Monitoring and Protection
52
Engine Problems Indicated on Engine Display
53
Other Engine Screen Displays
54
Hydraulic Problems Indicated on Control Panel, Emergency Stop Indicated at Control Panel
55
Diesel Engine Does Not Start
56
Diesel Engine Does Not Run at Full Speed
57
Clamp Closes but CLOSE Light Does Not Come on
58
Clamp will Not Close
59
Clamp Does Not Open
61
Vibrator Does Not Start
63
Vibrator Does Not Come up to Speed
65
Vibrator Does Not Stop
66
Case Drain Relief Valve Leaks
67
Vibrator Gear Case Runs Hot, Vibrator Gear Case Fills with Oil
68
Eccentric Moment Actuator Control (DECR - INCR) Is Not Operational
69
Eccentric Moment Actuator Control (INC-DEC) Is Not Operational
69
Electrical Components
70
Electrical Schematic
70
Electrical Components & Operation, Optional Control, Control Panel Display, Engine Monitoring
72
Hydraulic System Monitoring, Starting Diesel Engine, Changing Engine Speed, Stopping Engine, Emergency Stop
73
Hydraulic Clamp, Vibrator, Rotary Head, Other
74
Electrical Schematics and Wiring
75
Section 10: HYDRAULIC CIRCUITRY
82
Hydraulic Components Vibrator
82
Hydraulic Schematic Vibrator
83
Clamp and Vibrator Operation
84
Vibrator (Continued), ZR Operation
85
ZR Operation Continued, Other
86
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