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CE Series 2020
User Manuals: IC Bus CE Series 2020 School
Manuals and User Guides for IC Bus CE Series 2020 School. We have
1
IC Bus CE Series 2020 School manual available for free PDF download: Operation And Maintenance Manual
IC Bus CE Series 2020 Operation And Maintenance Manual (287 pages)
Brand:
IC Bus
| Category:
Buses
| Size: 6 MB
Table of Contents
Table of Contents
7
Cautions / Warnings / Notes
15
Preface
15
Section 1 - Introduction
15
Vehicle Identification
15
Assistance Guide
16
Component Code Numbers
16
Line Set Ticket
16
Vehicle Storage Instructions
17
Storage Duration - One Month or Less
17
Storage Duration-Over One Month
18
Diesel Exhaust Fluid (DEF) Storage
18
Exterior Noise Emissions
19
Reporting Safety Defects
19
U.S. Registered Vehicles
19
Canadian Registered Vehicles
19
Safety Recalls and Authorized Field Changes
19
Noise Emissions Warranty
20
Tampering with Noise Control System Prohibited
20
Emission Control Systems
21
HD-OBD Foreword
21
Warranty
21
Supplemental Federal Emission Control System
22
Introduction
23
Inspection Check Lists
27
Underhood and Fluid Checks
30
Section 3 - Instrumentation
37
Instrument Panel Gauge Cluster
37
Warning Indicators
39
Instrument Panel Gauge Cluster
42
Direct Drive Warning Indicators
43
Integral Digital Display
44
Integral Digital Display Detailed Information
47
Outside Temperature and Compass Displays (Optional)
59
Outside Temperature Reading
60
Optional Instrument Panel Gauge Cluster Compass
60
Calibration Procedure
60
Compass Declination Zone Set Procedure
61
Compass Directional Calibration Procedure
64
User Switches
66
Instrument Panel Gauge Audible Alarms
67
Vehicle Telematics (if Equipped)
69
Overview
69
Telematics Module (if Equipped)
69
Section 4 - Driver Controls
71
Windshield Wiper / Washer System
71
Wiper Blade Speed
71
Windshield Wiper Speed Control
71
Windshield Washer
71
Steering Wheel and Column
72
Steering Wheel Controls
72
Steering Wheel Controls (Optional)
73
Horn
73
Cruise Control
74
Basic Functions of Steering Wheel Controls
74
Operational Procedures
74
Throttle
75
Stationary Variable Speed Control (12VXT)
75
Stationary Pre-Set Speed Control (12VXU)
75
Mobile Variable Speed Control (12VXV)
76
Adjustable Tilt Steering Column
76
Turn Signal
72
Left Console Switch Panel
77
Rocker Switches and Their Functions
77
Power Outlet
80
Transmission, Parking Brake, and Ignition Switch Panel
81
Right Console Switch Panel
83
Rocker Switches and Their Functions
83
Cruise Control
85
Operation
85
Mirror Adjustment
86
Section 5 - Lights
89
Headlight Switch and Panel Lighting Control
89
Headlight Switch
89
Automatic Headlights
89
Panel Lighting Control
89
Interior (Dome) Lights
89
Hazard Warning Light Switch
90
Turn Signal Switch
90
Signaling for a Turn
90
Lane Change
91
HIGH / LOW Beam
91
Exterior Lamp Check
92
Switch Location
92
Function
92
Activation
92
Deactivation
92
Section 6 - Passenger Control
93
Strobe Light
92
Door Opening / Closing
93
Opening / Closing
93
Two-Position Door Switch
93
Three-Position Door Switch
94
Opening the Entrance Door
94
Opening the Entrance Door Manually
94
Electric-Actuated Door
94
Air-Actuated Door
95
Traffic Warning System
95
Electronic Safety Messages
95
Eight-Lamp AMBER and RED Warning Lights
95
Optional Rocker Switches
96
WIG WAG Warning System
97
Flashing Stop Arm
97
Audible Warning Buzzer
98
Crossing Gate
98
Driver Visual Warning Lights and Indicators
98
Post-Trip Inspection (no Student Left Behind)
99
System Purpose
99
System Function
99
System Activation
99
System Deactivation
99
Snooze Mode
100
BUS-SCAN ® 100 System
100
Unloading Students with Engine off
101
Wheelchair Lift Operation
101
Wheelchair Lift Interlocks - Extending
101
Wheelchair Lift Interlocks-Retracting and Stowing
102
Wheelchair Lift Alarm
102
Emergency Exits
102
Emergency Door
103
Emergency Exit Windows
103
Horizontal Emergency Exit Window
103
Vertical Emergency Exit Window
104
Roof Vent / Hatch
105
Vandal Locks
105
Vandal Locks with Starter Interlock (if Equipped)
105
Entrance Door Lock (if Equipped)
106
Section 7 - Seating and Safety Restraints
107
Driver Seat Adjustment
107
Seat Height Adjustment
108
Optional Air Suspension Seat
109
Driver Seat Belts
110
Driver's Adjustable Lap and Shoulder (Three-Point) Belt
110
Seat Belt Tether
111
Tether Adjuster Procedure
111
Adjusting the Length of the Tether
112
Care of Seat Belts
112
Inspection of Seat Belts
113
Seat Belt Cutter
113
Passenger Seat Belts
114
Passenger Two-Point Seat Belt (Lap Belts)
115
Passenger Three-Point Seat Belts (Optional)
115
Buckling up
115
Unbuckling
117
39-Inch Flex Seat
118
Integrated Child Restraint Seats (Optional)
118
CE White Integrated Child Restraint Seats (Optional)
121
Child Restraint Anchorage Systems (Optional)
123
Location and Use of Lower Latch Anchors
124
Location of the Tether Anchor (Optional)
124
IMMI Seats Tether Installation
125
Location and Use of Tether Anchors
125
Seats)
125
Installing Tether
125
Location and Use of Tether Anchors (Safeguard Xchange Bus Seats)
125
Cushion Release Latch
126
Track Seat Mounting Seat Type Specific
127
Section 8 - Climate Controls
131
Heater System
131
Driver Heater
131
Auxiliary Heaters
132
Auxiliary Fuel-Fired Heater System (Optional)
132
Introduction
132
Description
133
Operation
133
Heater Control Switch
134
Heating Mode
134
Switching-Off Sequence
135
Defrost Operating Instructions
132
Air Conditioning
135
Integrated Air Conditioning System (IC Air)
135
Circulation Fans
136
Heater Booster Pump
136
Heater Cutoff Valve
137
Section 9 - Operation
139
Starting Procedures
139
Starting the Engine
139
Automatic Transmission Starter Interlock
140
After the Engine Starts
141
Engine Features
141
Fuel
142
Ultra-Low Sulfur Diesel Fuel Requirements
142
Unacceptable Fuel Blends
142
Hazards of Diesel Fuel / Gasoline Blends
142
Additional Unsafe Practices
143
Fuel and Lubricant Additives
143
Fueling Procedures
143
Fueling Precautions
144
Reserve Fuel
144
Restarting after Running out of Fuel
144
Engine Brake, Exhaust Brake, or Retarder (Optional)
144
Engine and Exhaust Brake Systems Operation
144
Operational Modes
145
Exhaust Aftertreatment
145
Selective Catalytic Reduction System (if Equipped)
145
Introduction
145
Diesel Exhaust Fluid
145
DEF Tank
146
Low DEF Level
146
DEF Contamination or SCR System Fault
148
Exhaust Diesel Particulate Filter Regeneration
152
Parked Regeneration Procedure
155
Regeneration Inhibit Switch
155
Two-Position Regeneration Inhibit Switch
156
Three-Position Regeneration Inhibit Switch
156
Cold Weather Operation
156
Instructions
156
Engine Idling
157
Winter Fronts
157
Restarting after Running out of Fuel
156
Hot Weather Operation
157
Brakes
158
Downhill Operation
158
Warning Indicators
158
Smarttrac Hydraulic Brake Booster System
159
Equipped)
159
Split-System Feature
160
Manual Foot Operated Parking Brake System with
160
Hydraulic Brakes
160
Air Brakes
162
Air Disc Brakes
162
0004Wey, 0004Wez)
162
Using Air Brakes
163
Using the Air Parking Brake
163
Parking Brake Indicator Light
164
Parking Brake / Wheelchair Lift Interlock and Alarm
165
Wheelchair Lift Extension Operation
165
Parking Brake / Wheelchair Lift Interlock-Retracting and Stowing Operation
165
Parking Brake / Wheelchair Lift (Optional) Alarm
165
Antilock Braking System (ABS)
166
Antilock Driving Tips
167
ABS Self-Check
167
Pedal Adjustment Switch (if Equipped)
168
Turning off the Engine
158
Traction Control
168
Bendix Wingman Advanced Collision Warning System
169
Driver Assist Systems
169
Bendix Wingman Fusion
171
Program (ESP)
173
Stability Control Systems - Bendix
173
Automatic Transmission Operation
174
Standard Allison 1000 PTS Transmission
174
Allison Transmission Mechanical Lever Shifters
175
Allison Generation IV T-Bar Gearshift Control
176
Allison Generation IV Push-Button Shift Selector
177
Parking the Vehicle
178
Eaton Procision ™ Transmission
178
Wheelchair Lift Interlocks
180
Wheelchair Lift Extension Operation
180
Starting Bus in Motion
180
Starting Bus in Motion with Transmission Shift
181
Wheelchair Lift Interlocks
181
Retracting and Stowing Operation
181
Backup Alarms
181
Economy Mode
181
Automatic Transmission Operating Temperatures
182
Section 10 - Roadside Emergencies
183
Equipped)
174
International Ride Optimized Suspension (IROS)
174
Emergency Equipment (Recommended On-Board)
183
Fire Extinguisher
183
First Aid Kit
184
Body Fluid Cleanup Kit
184
Reflective Triangle
185
Hazard Warning Switch
183
Fuse / Circuit Breaker Charts
185
Body Fuse / Circuit Breaker Panel
188
Tilt Hood
192
Raising the Hood
192
Lowering the Hood
193
Emergency Starting Using Jumper Cables
193
Towing Instructions
194
Towing Preparation: Air Parking Brakes
195
Towing Vehicle with Front Wheels Suspended
195
Towing Vehicles with Rear Wheels Suspended
195
Section 11 - Cleaning
197
Surface Cleaning
197
General Cleaning, All Surface Types
197
ABS / Plastic
198
Glass
198
Interior
198
Interior Light Bar Cleaning
198
Upholstery Care
198
Flooring
199
Exterior
199
Waxing or Polishing Vehicles
200
Crossing Arm Cleaning
200
Section 12 - Maintenance
201
Maintenance Guidelines
201
Preface
201
Chassis Lubrication
203
Pre-Trip and Post-Trip Inspections
203
Supporting Your Vehicle for Service
203
Engine Compartment Fluid Check Points
204
Air-Operated Passenger Door Adjustments
205
Door Opening and Closing Speed Adjustment Points
205
Pressure Regulator Adjustment
205
Opening Speed Adjustment
206
Closing Speed Adjustment
206
Electrically Actuated Entrance Door Adjustment
206
Axles
206
Front Axle - Inspection and Lubrication
206
Front Axle - Normal Maintenance
207
Front Axle - Alignment
207
Rear Axle - Inspection and Lubrication
208
Body
208
Brakes
208
General Information
208
Air Brakes
209
Brake Inspection and Adjustment
209
Air Dryer
211
Air Dryer Desiccant Replacement
211
Air Dryer Purge Valve
212
Air Dryer Heater
212
Air Reservoir / Tanks Moisture Draining
212
Smarttrac Hydraulic Brakes (if Equipped)
213
Brake Inspection and Adjustment
213
Fluid Precautions
213
Brake Lines, Hoses, and Fittings
213
Hydraulic Brakes
214
Brake Fluid Level
214
System)
214
Smarttrac Hydraulic Brakes - Fluid Precautions
215
Driveline Parking Brake
215
Chassis Inspection
215
Electrical
216
Alternator-Starter-Battery Test
216
Terminal Inspection-Cleaning-Corrosion Protection
216
Accessory Feed Connections
216
Engine
217
General
217
Engine Fluids and Contaminated Material
217
Scheduled Maintenance
218
Air Induction System
218
Air Cleaner Element Service
218
Air Restriction Gauge Service
220
Chassis-Mounted Charge Air Cooler and Radiator
222
Core Inspection and Cleaning
222
Cooling System
222
Gravity-Fill Coolant Method
222
Coolant and Optional Coolant Filter
225
Coolant Concentration / Freeze Point
226
Fan Clutch
226
Heater and Coolant Hose Inspection and Replacement Guide
226
Frame and Optional Tow Hooks
227
Fuel System
228
Fuel Tank Draining and Cleaning
228
Heater System
229
Integrated Air Conditioning (IC Air) System
229
Noise Emissions - Maintenance, Use and Repair
229
Instructions for Proper Maintenance
229
Air Intake System
229
Body
229
Cooling System
229
Engine Noise Shields / Blankets
230
Exhaust System
230
Maintenance Record - Noise Control
231
Drive Shaft
232
Suspension (Air and Steel Springs)
232
Steering
232
General
232
Tightening Steering Intermediate Shaft Joint Bolts
233
Lubrication Points
233
Power Steering
234
DEF Tank Filling
235
Exhaust Diesel Particulate Filter (DPF)
236
Regeneration
236
Cleaning
236
Transmission
236
Transmission Fluid Level
236
Tires
237
Tire Warnings
237
Tire Maintenance
238
Checking Inflation
238
Underinflation
239
Inspection
239
Loads
239
Dual Tires Matching
240
Dual Tires Mixing
240
Rotation
240
Rotation Is Advisable
240
Tire Replacement
241
Wheel and Tire Balancing
241
Wear
241
Irregular Wear
241
Use of Tire Chains
242
Wheels
242
Wheel and Wheel Nut Maintenance and Installation
242
Wheel Nut Torque Maintenance
243
Hub-Piloted Wheel Installation Procedures
243
Windshield Wiper
245
Wiper Blade Assembly Replacement
245
Wiper Arm Removal / Replacement
245
Removal
246
Installation
246
Section 13 - Maintenance Intervals and Specifications
247
Maintenance Intervals
247
Unit Refill Capacities
257
Air Conditioner Refrigerant
257
Cooling System Refill Capacities
257
Diesel Exhaust Fluid Tank
258
Engine Crankcase
258
Tire and Rim Combinations
259
Lubricant and Sealer Specifications
260
Torque Specification Charts
268
Filter List
270
Section 14 - Customer Assistance
271
Navistar, Inc., Warranty Program
271
Service Information
271
Index
273
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