IBC SOLAR TopFix 200 Mounting System Manuals

Manuals and User Guides for IBC SOLAR TopFix 200 Mounting System. We have 1 IBC SOLAR TopFix 200 Mounting System manual available for free PDF download: Installation Manual

IBC SOLAR TopFix 200 Installation Manual (119 pages)

Brand: IBC SOLAR | Category: Solar panel | Size: 3 MB

Table of Contents
2
Introduction
8
Tool List
9
General Information, Standards and Regulations
10
Mounting Diagram
14
Figure 1 View of the IBC Topfix 200 Pitched Roof Mounting System
14
Figure 2 Fastenings for the IBC Topfix 200 Pitched Roof Mounting System
15
Figure 3 Module Fastening of the IBC Topfix 200 Pitched Roof Mounting System
15
Figure 4 Layout of the IBC Topfix 200 Pitched Roof Mounting System
16
Fitting the Various Mounting Systems
17
General Dimensioning Information
17
Fitting the Roof Hooks
18
Figure 5 Roof Hook
18
Figure 6 Roof Hook on the Rafter
18
Figure 7 Fitted Roof Hook
18
Figure 8 Fitted Roof Hook
18
Figure 9 Alignment with Piece of String
18
Figure 10 Roof Hook Load Distribution
19
Roof Hook Types
20
Standard S+ Roof Hook
20
Generally the "Standard" S+" Roof Hook Is Used
20
Figure 11 : Standard S+ Roof Hook
20
Figure 12 Parameters Roof Hook Standard S
20
Standard S+ 35 MM" Roof Hooks
21
Figure 13 Standard S+ 35 MM Roof Hook
21
Figure 14 Parameters Roof Hook "Standard S+ 35 MM
21
Mammut S+ Roof Hooks
22
Figure 15 Mammut S+ Roof Hook
22
Figure 16 Parameters Roof Hook Mammut S
22
Mammut XL S+ Roof Hooks
23
Figure 17 Mammut XL S+ Roof Hook
23
Figure 18 Parameters Roof Hook Mammut XL S
23
Mammut SV+ Roof Hooks
24
Figure 19 Mammut SV+ Roof Hook
24
Figure 20 Parameters Roof Hook „Mammut SV
24
Vario S+ Roof Hooks
25
Figure 21 Vario S+ Roof Hook
25
Figure 22 Parameters Roof Hook Vario S
25
Schiefer S+ Roof Hook
26
Figure 23 Schiefer S+ Slate Tile Roof Hook
26
Figure 24 Parameters Roof Hook "Schiefer S
26
Plain Tile S+ Roof Hook
27
Figure 25 Biber S+ Plain Tile Roof Hook
27
Figure 26 Depression for Biber S
27
Figure 27 Parameters Roof Hook Biber S
27
Alu-Vario Eco S+ Roof Hooks
28
Figure 28 Alu-Vario Eco S+ Roof Hook
28
Figure 29 Parameters Roof Hook Alu-Vario Eco S
28
Alu-Mammut S+ Roof Hooks
29
Figure 30 Alu-Mammut S+ Roof Hook
29
Figure 31 Parameters Roof Hook Alu-Mammut S
29
Alu-Mammut SV+ Roof Hooks
30
Figure 32 Alu-Mammut SV+ Roof Hook
30
Figure 33 Parameters Roof Hook Alu-Mammut SV
30
ASD Screws- Mounting on Rafter-Mounted Insulation Systems
31
Figure 34 Overview of Screw Lengths
31
Figure 35 Roof Hooks on Rafter-Mounted Insulation Systems
31
Figure 36 Inserting Flat Head Screws
32
Figure 37 Inserted Flat Head Screws
32
Figure 38 Inserting Countersunk Screws to Absorb Sliding Forces
32
Mammut Form S+ Roof Hook
33
Fitting "Mammut Form S+" Roof Hooks
33
Figure 39 Mammut Form S+ Roof Hook
33
Figure 40 Fastening the Reinforcing Runner in the Rafter with Drilling Screw 5.0×120 MM
34
Figure 41 Fastening the Reinforcing Runner in the Counter Battens with Drilling Screw 5.0×70 MM
34
Figure 42 Connecting Sheet Metal Roof Tiles with Batten Rail
35
Figure 43 Possible Position of the ASD Countersunk and Flat Head Screws
35
Fitting Mammut Form S+ Roof Hooks on Bitumen Roofs
36
Figure 44 Mammut Form S+ Bitumen
36
Fitting "Mammut Form S+" Roof Hooks on Plain Tile Roofing
37
Figure 45 Mammut Form S+ Plain Tile Dual Roofing
37
Figure 46 Mammut Form S+ Plain Tile Crown Roofing
37
Fitting „Mammut Form S+" Roof Hook for Slate and Metal Shingle Roofs
38
Figure 47 Insert the Metal Plate (Slte Roof Only)
38
Figure 48 Fix the Mounting Plate
38
Figure 49 Cover Cap and Roof Hook
39
Figure 50 Roof Hook Fixing
39
Installation Using M12×300, M12X250 and M10X200 Hanger Bolts on the Timber Substructure
40
Figure 51 Hanger Bolt
40
Figure 52 Pre-Drilling Diameters for Plate and Substructure; Screwing Depths for Substructure
40
Figure 53 Correctly Fitted Hanger Bolt with Universal Connector
41
Figure 54 Fixing Distance
41
Figure 55 Mounted Hanger Bolt with "Universal Connector
41
Assembly with Solar Fasteners on a Steel Substructure
42
Figure 56 Solar Fastener
42
Figure 57 Steel Substructure Pre-Drilling Diameter
42
Mounting Plate Duo
44
Figure 58 Mounting Plate Duo with Universal Connector
44
Figure 59 Mounting Plate Duo with Connecting Element RH-Profile
44
Mounting with Trapezoidal Sheet Metal Clamps
45
Introduction
45
Required Tools/Auxiliary Agents
45
Dimensioning
46
Mounting Trapezoidal Sheet Metal Panels
46
Figure 60 Marking Fixing Points
46
Figure 61 Removing the Protective Foil
47
Figure 62 Affixing the Trapezoidal Clamp
47
Figure 63 Distribute the Clamps According to the Instructions
47
Figure 64 Insert the Support Rail
48
Figure 65 Align the Support Rail
48
Figure 66 Close the Clamp
48
Figure 67 Mount Support Rail
48
Figure 68 Drilling Clamps
48
Figure 69 : Inserting Blind Rivets
48
Figure 70 Riveting Using a Standard Rivet Head
48
Figure 71 Apply the Screw
49
Figure 72 Trapezoidal Clamp Screwed
49
Figure 73 Insert Transverse Securing Clamps
49
Figure 74 Drilling Transverse Securing Clamps
49
Figure 75 Rivet Transverse Securing Clamps
50
Figure 76 Screwed Transverse Securing Clamps
50
Trapezoidal Support
51
Figure 77 Insert Butt Connectors
51
Figure 78 Joining Together the Support Rails
51
Figure 79 Gap = Module Length + 20 MM
51
Figure 80 Mark the Position of the Bottom Support in the Grid Spacing
52
Figure 81 Bottom Support with Screw and Rhombus Nut
52
Figure 82 Mounted Bottom Support
52
Figure 83 Distance Aerofix 15-S Supports
53
Figure 84 Distance Aerofix 10-S Supports
54
Figure 85 Distance Aerofix 10-EW Supports
55
Figure 86 Fasten Top Support with Two Screws and Rhombus Nuts
56
Figure 87 Mounted Top Support
56
Figure 88 Insert the Module in the Bottom Support and Top Support
57
Figure 89 the Module Must Rest against the Top Support (with Wind Plate-End)
57
Figure 90 Module at the Stop of the Top Support and Clamped
58
Figure 91 Mounted Modules
58
Figure 92 Wind Plate Assembly Starting from the Left
59
Figure 93 Insert Wind Plate
60
Figure 94 Fixed Wind Plates Within the Row
60
Figure 95 Fixed Wind Plate on the Top Support at the Beginning / Ending of the Row
61
Trapezoidal System Eco 340Mm & 430Mm
62
Figure 96 Marking Fixing Points
62
Figure 97 Removing the Protective Foil
63
Figure 98 Affixing the "Trapezoidal System Eco
63
Figure 99 "Trapezoidal System Eco 340Mm & 420Mm" Distributed as Specified
63
Figure 100 Drilling Clamps
64
Figure 101 Inserting Blind Rivets
64
Figure 102 Riveting Using a Standard Rivet Head
64
Figure 103 Apply the Screw
64
Figure 104 Trapezoidal System Eco Screwed
64
Figure 105 Aligning PV Modules
65
Trapezoidal System Eco 120 MM
66
Figure 106 Marking Fixing Points
66
Figure 107 Removing the Protective Foil
66
Figure 108 Affixing the " Trapezoidal System Eco 120Mm
66
Figure 109 "Trapezoidal System Eco 120Mm " Distributed as Specified
67
Figure 110 Apply the Screw
67
Figure 111 Trapezoidal System Eco 120Mm Screwed
67
Figure 112 Place the Clamps on the Center of the Trapezoidal Tystem Eco 120Mm
68
Figure 113 Aligning PV Modules
68
Installation of Sheet Seam Clamps
69
Figure 114 Universal Metal Seam Clamp G2
69
Figure 115 Direct Assembly
69
Figure 117 Standing Seam Variants
69
Installation of Kalzip® Clamps
70
Figure 118 Kalzip® Clamp with Universal Connector
70
Fitting Support Rails
71
Figure 119 Support Rail, Fitted
71
Figure 120 Mounting Support Rails
71
Figure 121 Fitting Support Rails
71
Figure 122 Butt Connector TF50+ / Tf50+M Inside
72
Figure 123 Insert Butt Connector (Blue) and Leaf Spring for Potential Equalization (Red) into the Support Profile
72
Figure 124 Butt Connector TF50 + / Tf50+M Inside (Blue) and Leaf Spring for Potential Equalization (Red)
72
Figure 125 Join the Second Support Profile Together
72
Fitting PV Modules
73
Figure 126 Assembled Clamps (Sectional View)
73
Figure 127 Inserting Middle Clamps G3
74
Figure 128 Inserting the Middle Clamp G5
74
Figure 129 EC Adapter 30-40 MM with Middle Clamp G5 and Secure Clip
75
Figure 130 EC Adapter 30-40 MM Frame Hights
75
Fitting Cable Clips
76
Figure 131 Cable Clip 0
76
Figure 132 Cable Clip 90
76
Figure 134 Cable Clip 0° on Module Frame
76
Fitting the Two-Layer Carrier System
77
General Information
77
Roof Hook Connecting Support Profiles E.g. Type TF50
77
Figure 135 Roof Hook Connecting Support Profiles and Support Profiles as a Unit
77
Figure 136 Cross Section of a Two-Layer System Structure
78
Delta Support
79
General Information
79
Figure 137 Delta Support with Single Base Rail
79
Figure 138 Delta Support with Continuous Base Rail
79
Assembly
80
Figure 139 Assembling Delta Supports at the Base Rails
80
Figure 140 Centering Groove for Drilling
80
Connection to the Roof
81
Figure 141 Fixation by Hanger Bolt
81
Figure 142 Fixation by Universal Connector
82
Figure 143 Two--Layer Fixation (Two-Layer Connector)
82
Mounting Modules
83
Figure 144 Vertically Mounted Modules with Module Support Rail
83
Figure 145 Horizontally Mounted Modules with Module Support Rail
83
Figure 146 Horizontally Mounted Modules Without Module Support Rail
83
Insertion System
84
General
84
System Installation
84
Figure 147 Example Roof Hook Mammut SV
84
Figure 148 Roof Connector Rail Assembly
85
Figure 149 Butt Connector for Carrier Rail TF50
85
Figure 150 Insertion Rails Distance: Module Length / -Width + 10 MM, or Module Length / Width - 64 MM
86
Bill of Materials
95
Figure 133 Cable Clip MC4-Plug
103
Appendix
109
Notes on IBC Topfix 200
109
Weights/Installation Times for Pitched Roof Installations
111
Notes on Maintenance
111
Documents
112

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