Hyundai 2008 i30 Manuals

Manuals and User Guides for Hyundai 2008 i30. We have 1 Hyundai 2008 i30 manual available for free PDF download: Body Repair Manual

Hyundai 2008 i30 Body Repair Manual

Hyundai 2008 i30 Body Repair Manual (173 pages)

Brand: Hyundai | Category: Automobile | Size: 16 MB

Table of Contents

General Information

3
- Important Safety Notice
  2
- Table of Contents
  3
- General Guide Lines and Precautions
  
  4
- Fundamental Procedures Vehicle Protection
  
  5
  - Safety Factors
    5
  - Srs Air Bag
    6
  - Welding
    7
  - Body Frame Straightener
    7
  - Eletronic Parts
    8
- For Best Results Removal
  
  9
  - Preparation of Installation
    11
  - General Information
    11
  - Installation
    12
  - Corrosion Protection and Sealing
    13
  - Side Body Palels
    13
- Vehicle Lift (2-Support Type) and Safety Stand Positions
  
  14
Body Construction

15
- Front Side Member
  18
- Fender Apron Panel
  20
- Side Body Panel
  24
- Dash Panel
  27
- Center Floor Panel
  31
- Rear Floor Panel
  34
- Back Complete Panel
  37
- Roof Panel
  40
- Hood
  43
- Front & Rear Door
  45
- Tail Gate
  47
Body Dimensions

49
- General
  50
- Measurement Method
  50
  - Projected Dimensions
    50
  - Actual-Measurement Dimensions
    50
  - Measurement Point
    50
- Front Body
  51
- Side Body
  53
- Interior a
  55
- Interior B
  58
- Rear Body
  60
- Under Body
  62
- (Projected Dimensions)
  64
  - Under Body (Actual-Measurement Dimensions)
    64
Body Panel Repair Procedure

66
- Replacing Body Panels Codes for Removing and Installing Body Panels
  
  67
- Notes When Welding Body Removing Spot Welded Area
  
  68
  - Installing a New Body Frame
    70
  - Determining a Welding Method
    70
  - Spot Welding
    70
  - Carbon Arc Welding
    71
  - Replacing Body Panel Removal
    72
    
    Preparation for Installation
    74
    
    Installation
    75
- Fender Apron Panel
  
  77
  - Removal
    78
  - Installation
    80
- Front Side Member
  
  83
  - Removal
    84
  - Installation
    85
- Front Pillar
  
  87
  - Removal
    88
- Side Sill Panel
  
  92
  - Installation
    92
- Center Pillar
  
  96
  - Removal
    96
  - Installation
    98
  - Center Pillar
    99
- Quarter Panel
  
  100
  - Removal
    100
  - Installation
    107
  - Quarter Panel
    111
- Lower Quarter Panel
  
  112
  - Removal
    112
  - Installation
    113
- Floor Side Member
  
  117
- Back Complete Panel and Rear
  
  117
  - Removal
    117
  - Installation
    118
- Front and Rear Door Outer
  
  121
  - Removal
    121
  - Installation
    123
Body Sealing Locations

131
- Exterior
  132
- Interior
  135
- Under Body
  138
- Hood
  139
- Door
  140
- Tail Gate
  143
Corrosion Protection

144
- Zinc-Phosphate Coat & Cationic Electrodeposition Primer
  145
- Electrodeposition Primer
  
  146
  - Attachment of Antivibration Pads
    146
- Pads
  
  147
  - Antivibration Pads-Location & Section
    147
- & Section
  
  150
  - Under Body & Side Body Coat
    150
  - Cavity Wax Injection
    153
    
    Side Body
    153
    
    Hood
    154
    
    Tail Gate
    155
    
    Front Door & Rear Door
    156
  - Under Body Anti-Corrosion Agent
    157
    
    Modification Tools
    159
    
    Cut and Disassembly Tools
    160
    
    Assembly Tools
    161
    
    Measurement Tools
    161
    
    Welding Machine
    162
    
    Buffing and Grinding Tools
    163
    
    Handheld Tools
    165
    
    Repair Tools Set
    166

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