hyster S40XM Manuals

Manuals and User Guides for hyster S40XM. We have 4 hyster S40XM manuals available for free PDF download: Operating Manual, Periodic Maintenance Procedure, Safety Precautions Maintenance And Repair

hyster S40XM Operating Manual (134 pages)

lift trucks

Brand: hyster | Category: Trucks | Size: 1 MB

Foreword

3
- To OWNERS, USERS, and OPERATORS
  3
- Table of Contents
  5
Contents

5
Model Description

13
- General
  13
- Operator Protection Equipment
  13
- Nameplate
  14
- Safety Labels
  15
- Instruments and Controls
  20
Operating Procedures

35
- General
  35
- Inspection before Operation
  39
- Operating Techniques
  42
- Highway Trucks, Rail Cars and Docks
  58
- Attachments
  60
- Stopping
  60
- Parking
  60
Maintenance

63
- General
  63
  - Serial Number Data
    64
- How to Move a Disabled Lift Truck
  64
  - How to Tow the Lift Truck
    64
- How to Put a Lift Truck on Blocks
  65
  - How to Raise the Drive Tires
    65
  - How to Raise the Steering Tires
    66
Maintenance Schedule

69
- Mazda M4.20G and 2.2G
  76
- Gm 3.0L
  76
- Gm 3.0L
  77
Ordaily

83
Maintenance Procedures Every 8 Hours or Daily

83
- How to Make Checks with the Engine Stopped
  83
  - Tires and Wheels
    83
  - Forks
    85
  - Forks, Adjustment
    85
  - Forks, Removal
    85
  - Forks, Installation
    87
  - Inspection of Forks, Mast, and Lift Chains
    87
  - Safety Labels
    89
  - Operator Restraint System
    89
  - Steering Column Latch
    91
  - Check for Fuel, Oil or Coolant Leaks
    91
  - Drive Belt
    91
  - Engine Oil
    91
  - Mazda M4--2.0G (Gas)
    92
  - Transmission Oil Temperature
    94
  - Hydraulic System Oil
    95
  - Battery
    96
  - Air Filter
    96
  - How to Make Checks with the Engine
    97
- Running
  97
  - Gauges, Lights, Horn, Fuses and Relays
    100
  - Check Engine" Light(Mazda and GM3.0L LPG Closed--Loop with Emission System)
    100
  - Check Engine" Light (GM 3.0 Liter Gasoline)
    100
  - Engine Oil Pressure
    100
  - GM 3.0L (IMPCO) (Gas)
    100
  - Cooling System
    101
  - Steering System
    101
  - Service Brakes
    101
  - Parking Brake
    102
  - Fuel System
    103
  - Water Separator, Diesel Engine
    103
  - Fuel Filter, Diesel Engine
    104
  - Remove Air from the Diesel Fuel System
    104
  - Control Levers and Pedals
    104
  - Lift System Operation
    104
  - Cooling System
    105
- How to Add Fuel to the Lift Truck
  106
  - Liquefied Petroleum Gas (LPG)
    107
  - Gasoline or Diesel Fuel
    110
- Wheels and Tires
  110
  - General
    110
  - How to Change a Solid Rubber Tire
    111
  - S40--65XM Models
    111
  - Remove and Install the Tire on the Wheel
    111
  - How to Repair a Pneumatic Tire H45--65XM Models
    113
  - Remove the Wheels from the Lift Truck
    113
  - Remove the Wheel from the Tire
    114
  - Install the Wheel in the Tire
    117
  - Add Air to the Tires
    119
  - Install the Wheels
    120
- Installation Procedures, Dual Drive Wheels
  121
- Solid Rubber Tires
  121
- Remove the Tire from the Wheel
  122
- Install the Tire on the Wheel
  122
- Operating Procedures for a New or Rebuilt Engine
  125
- Changes to the Overhead Guard
  125
- How to Put Internal Combustion Engine (I.C.e.) Trucks in Storage
  125
- How to Put Batteries in Storage
  126
- How to Store a Lift Truck
  127
- How to Move a Lift Truck on Atransport
  129
  - Loading
    129
  - Unloading
    130
- Preparation for Use
  131
  - Preparation after Transport
    131
  - Preparation after Storage
    131

Hyster S40XM Periodic Maintenance Procedure (80 pages)

Brand: Hyster | Category: Forklifts | Size: 2 MB

Table of Contents
3
General
7
Serial Number
7
How to Move Disabled Lift Truck
7
How to Tow Lift Truck
7
How to Put Lift Truck on Blocks
8
How to Raise Drive Tires
8
How to Raise Steering Tires
8
Maintenance Schedule
9
Maintenance Procedures Every 8 Hours or Daily
27
How to Make Checks with Engine Stopped
27
Tires and Wheels
27
Forks
28
Adjust
29
Remove
29
Install
29
Forks, Mast, and Lift Chains, Inspect
29
Safety Labels
30
Operator Restraint System
31
Steering Column Latch
31
Fuel, Oil, or Coolant Leaks, Check
32
Drive Belt
32
Intake Manifold Rubber Cap
32
Powershift Transmission Oil Temperature
32
Powershift Transmission Oil Level
32
Engine Oil
32
Hydraulic System
34
Air Filter
34
How to Make Checks with Engine Running
34
Gauges, Indicator Lights, Horn, Fuses, and Relays
35
Check Engine Light (Mazda and GM LPG Closed Loop with Low-Emission System)
36
Malfunction Indicator Lamp (GM 3.0L Gasoline Engine)
36
Engine Oil Pressure
36
Cooling System
37
Steering System
37
Service Brakes
37
Brake Fluid Level
37
Operation, Check
37
Parking Brake
37
Water Separator, Diesel Engine
38
Drain Water from Water Separator
38
Fuel Filter, Diesel Engine
38
Diesel Fuel System, Remove Air
38
Control Levers and Pedals
38
Lift System, Operate
38
Cooling System
39
Maintenance Procedures Every 250 Hours or 6 Weeks
39
Air Filter
39
Drive Belt
40
Mazda M4-2.0G and M4-2.2G Engines
40
Fan and Alternator Drive Belt
40
Timing Belt
40
Gm 3.0L
40
Perkins 704-26 (UB)
41
Engine Oil and Filter
41
Brake Fluid
42
Hydraulic Tank Breather
42
Battery
42
Forks
42
Lift Chains
42
Lubrication
42
Wear, Check
42
Mast
43
Steering Axle
43
Fuel System
43
Engine Speed, Diesel, Perkins 704-26 (UB)
44
Engine Speed, LPG Carburetor, Mazda and GM (Aisan Open-Loop and Aisan Closed-Loop)
44
Engine Speed, LPG Carburetor, Mazda (Impco)
44
Engine Speed, LPG Carburetor, GM 3.0L (Impco)
45
Engine Speed, Mazda Gasoline Carburetor
46
Hydraulic System
47
Cooling System, Clean Debris from Radiator Core
47
Maintenance Procedures Every 500 Hours or 3 Months
48
Drain Tar from Aisan LPG Regulator
48
PCV Valve
48
Maintenance Procedures Every 1000 Hours or 6 Months
48
Diesel Fuel System
48
Fuel Filter, Replace
48
Water Separator, Remove Water
49
Water Separator, Replace
49
Diesel Fuel System Air Removal
50
Differential and Drive Axle, Powershift Transmission
51
Valve Clearance, Check and Adjust
51
Ignition System
51
Gm 3.0L Lpg (Impco)
51
GM 3.0L LPG (Aisan)
51
Mazda M4-2.0G and M4-2.2G
51
Aisan Regulator Pressure/Diaphragm and O-Ring Checks
52
PCV Valve
52
Integral Sideshift Carriage, Check Bearings
52
Control Levers and Pedals
52
Cooling System, GM 3.0L EPA Compliant Engine
53
LPG Fuel Filter (IMPCO), GM 3.0L EPA Compliant Engine, Replace
53
Inspect Engine Electrical System, Connectors, and FCVS Connection
54
Maintenance Procedures Every 2000 Hours or Yearly
54
Hydraulic System
54
Hydraulic Oil and Filter, Replace
54
Powershift Transmission Oil and Filter
54
Replace
54
Cooling System
55
Service Brakes
55
Differential
56
LPG Fuel Filter Replace, (Pre-2004)
56
Gasoline Fuel Filter
56
Fuel Filter (Aisan LPG System), Replace
56
LPG Fuel Injector (Aisan Closed-Loop Low Emission System)
57
Integral Sideshift Carriage, Replace Bearings
57
Oxygen Sensor, GM 3.0L EPA Compliant Engine
57
Air Filter Element, GM 3.0L EPA Compliant Engine
57
Inspect Low Pressure Regulator (LPR) for Oil Buildup and Leaks
57
Check Throttle Shaft for Sticking
58
Inspect Exhaust Manifold and Piping for Leaks
58
Test LPG/GAS Regulator Pressure
59
Safety Procedures When Working Near Mast
59
Hood Latch Check
61
Lift Chain Adjustments
61
Lift and Tilt System Leak Check
63
Lift Cylinder, Leak Check
63
Tilt Cylinder, Leak Check
64
Charging Battery
64
Diesel Engine Fuel Injector Check
64
Welding Repairs
65
Overhead Guard Changes
65
Wheel and Tire Replacement
65
Solid Rubber Tire, Change S40-65XM Models
65
Remove and Install Tire on Wheel
66
Pneumatic Tire, Repair H45-65XM Models
67
Remove Wheels from Lift Truck
67
Remove Wheel from Tire
67
Remove Tire from Two-Piece Wheel
68
Remove Tire from Three- and Four-Piece Wheels
69
Install Wheel on Tire
70
Install Tire on Three- or Four-Piece Wheels
70
Install Three-Piece or Four-Piece Wheel in Tire
70
Install Tire on Two-Piece Wheel
71
Install Two-Piece Wheel in Tire
72
Add Air to Pneumatic Tires
72
Wheels, Install
73
Dual Drive Wheels, Install
73
Solid Rubber Tire, Change H45-65XM Models
73
Remove Wheel from Tire
74
Install Wheel in Tire
75
Adhesives and Sealants
77

Hyster S40XM Safety Precautions Maintenance And Repair (38 pages)

Brand: Hyster | Category: Forklifts | Size: 2 MB

Table of Contents
3
General
5
Description
5
Engine Removal and Installation
5
Cylinder Head, Camshaft, and Valve Mechanism Repair
6
Remove
6
Clean
7
Inspect and Repair
8
Cylinder Head
8
Rocker Shaft Assembly
8
Camshaft
8
Valve Guides
9
Valve Seats
10
Valves
10
Valve Springs
11
Install
11
Crankshaft and Main Bearings Repair
14
Remove
14
Inspect and Repair
14
Crankshaft
14
Main Bearings
14
Install
15
Pistons and Connecting Rods Repair
16
Remove and Disassemble
16
Clean
16
Inspect and Repair
16
Pistons
16
Piston Rings
16
Connecting Rods and Bearings
17
Assemble and Install
17
Cylinder Block Repair
19
Oil Pump Repair
19
Remove
19
Disassemble
20
Clean
20
Inspect
21
Assemble
21
Install
22
Cooling System Repair
22
Thermostat
22
Replace
22
Fan Assembly
22
Remove and Disassemble
22
Assemble and Install
23
Water Pump
23
Remove and Disassemble
23
Assemble and Install
24
Distributor Repair
25
Remove
25
Install
25
Flywheel and Ring Gear Repair S/H2.00-3.20XM (S/H40-65XM)
26
Remove
26
Ring Gear, Replace
26
Install
26
Flywheel Repair H1.50-175XM, H2.00XMS (S/H25-35XM, S/H40XMS)
27
Remove
27
Install
27
Valve Adjustment
28
Compression Pressure Check
29
Engine Timing Adjustment
29
Throttle Linkage Adjustment
30
Gasoline Engines
30
LPG Engines (IMPCO)
30
LPG Engines (AISAN)
30
Engine Specifications
30
Engine Data
30
Thermostat
30
Cylinder Head
30
Valve Mechanism
31
Camshaft
31
Crankshaft
31
Connecting Rods
32
Cylinder Block
32
Pistons
32
Oil Pump
32
Torque Specifications
33
Troubleshooting
34

Hyster S40XM Safety Precautions Maintenance And Repair (26 pages)

INSTRUMENT CLUSTER

Brand: Hyster | Category: Forklifts | Size: 0 MB

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