Hyster K160 Manuals

Manuals and User Guides for Hyster K160. We have 2 Hyster K160 manuals available for free PDF download: Operating Manual, Troubleshooting Manual

Hyster K160 Operating Manual

Hyster K160 Operating Manual (226 pages)

Brand: Hyster | Category: Forklifts | Size: 3 MB

Table of Contents

Foreword

3
- To Owners, Users, and Operators
  3
- Table of Contents
  5
Warning

9
- General
  13
- Operator Protection Equipment
  20
- Nameplate
  21
- Safety Labels
  22
- Operator Controls
  26
Display Panel Features

57
Operating Procedures

81
- General
  81
- Impact Sensor
  84
- Inspection before Operation
  85
- Operating Techniques
  106
  - Basic Operating Procedures
    107
  - Driving and Direction Changes
    111
  - Steering (Turning)
    112
  - Synchronized Steering Control
    114
  - Auto Power off
    114
  - Standard Operator Presence System
    115
    
    Lift Trucks with Software Versions 4.32 and Greater
    115
    
    Lift Trucks with Software Versions Less than 4.32
    115
    
    Lift Trucks with Software Versions 4.32 and Greater
    116
    
    Optional Operator Presence System
    116
    
    Automatic Parking Brake
    117
    
    Load Handling - General
    119
    
    Lifting, Lowering, and Tilting
    120
    
    How to Engage and Disengage a Load
    123
    
    Load Handling, Traveling
    126
    
    Load Handling, Emergency Load Lowering
    129
    
    Manual Main Control Valve
    129
    
    E-Hydraulic Main Control Valve
    131
  - Highway Truck, Railroad Cars, and Docks
    133
  - Attachments
    134
  - Stopping
    135
  - Parking
    135
Maintenance

136
- General
  136
- Serial Number Data
  137
- How to Move a Disabled Lift Truck
  138
  - How to Tow the Lift Truck
    139
- How to Put a Lift Truck on Blocks
  141
  - How to Raise the Drive Tires
    141
  - How to Raise the Steer Tire
    142
- How to Clean a Lift Truck
  144
Maintenance Schedule

144
Maintenance Procedures Every 8 Hours or Daily

158
- How to Make Checks with the Key or Keyless Switch off
  158
  - Wheels and Tires
    158
  - Safety Labels
    159
  - Frame and Covers
    160
  - Forks, General
    162
  - Forks, Remove
    162
  - Forks, Inspect
    167
  - Forks, Install
    168
  - Forks, Adjust
    169
  - Inspection of Mast, Carriage, Header Hoses, Lift Chains, and Attachments
    169
  - Hydraulic Oil Level and Leaks
    172
  - Operator Restraint System
    172
  - Emergency Locking Retractor (ELR)
    176
  - Battery Restraint System
    177
    
    Lift Trucks Manufactured after November, 2014
    180
    
    Lift Trucks Manufactured before November, 2014
    180
  - Steering Column Adjustments
    184
    
    Tilt Adjust Feature
    185
    
    Tilt Memory Feature
    185
  - Telescopic Feature
    185
- Battery Check
  186
- How to Make Checks with the Key or Keyless Switch on
  187
  - Control Levers and Pedals
    187
  - Direction and Speed Control Pedals
    187
  - Electrical Components
    187
  - Steering System
    189
  - Hydraulic System
    190
  - Service Brakes
    191
  - Automatic Parking Brake
    191
  - Operator Presence System
    191
  - Oil Leaks
    192
- How to Charge the Battery
  192
- How to Change the Batteries
  195
  - General
    195
  - Remove the Battery
    195
  - Install the Battery
    197
  - Optional Side Removal of Battery
    199
- Battery Specifications
  202
- Wheels and Tires
  204
  - General
    204
- Pneumatic Tire Repair
  206
  - Remove Wheels from Lift Truck
    206
  - Remove Tire from Wheel
    206
    
    Tire Removal, Two-Piece Wheel
    207
    
    Tire Removal, Three- and Four-Piece Wheels
    208
  - Install the Wheel in the Tire
    209
    
    Install Wheel in Tire, Three- or Four-Piece Wheel
    210
    
    Install Wheel in Tire, Two-Piece Wheel
    211
  - Add Air to the Tires
    212
  - Install the Wheels
    213
- Solid Rubber Tires Repair
  213
  - Change Solid Rubber Tires on Pneumatic Wheels
    213
  - Remove Wheels from Lift Truck
    213
  - Remove Tire from Wheel
    213
  - Install Tire on Wheel
    215
  - Install the Wheels
    216
- Solid Rubber (Cushioned) Tires Repair
  217
  - Remove Wheels from Lift Truck
    217
  - Remove and Install Tire on Wheel
    217
- How to Put an Electric Sit down Rider Truck in Storage
  219
- How to Put Batteries in Storage
  220
- How to Put a Lift Truck Back into Service
  221
- How to Move a Lift Truck on Atransport
  221
  - Loading
    222
  - Unloading
    222
  - Preparation for Use
    223

Advertisement

Hyster K160 Troubleshooting Manual

Hyster K160 Troubleshooting Manual (68 pages)

Brand: Hyster | Category: Forklifts | Size: 3 MB

Table of Contents

Section 9010 Operational Diagnostic Procedures

13
- Table of Contents
  13
- Operational Checkout Procedures
  15
- Key Icon Illuminated
  16
- Wrench Icon Illuminated
  16
- Display Panel (DP) Check
  16
- Operator Presence System Check
  17
- Display Backlight and Icon Power Check
  18
- Light Circuit Check
  19
- Horn Circuit Check
  19
- Backup Alarm Check (if Equipped)
  19
- Heater Check (if Equipped)
  19
- Brake Pedal Check
  20
- Park Brake Sensor Check
  20
- Park Brake Check
  21
- Priority Flow Divider Valve Check
  22
- Brake and Axle Drag Check
  22
- Mast Cushion Check - Free Lift Cylinder
  23
- Lift Drift Check
  23
- Lift/Tilt Mast Adjustment Check
  24
- Tilt Function Drift Check
  24
- Tilt Racking Check
  25
- Tilt Function, Tilt Lock Piston
  25
- Mast Cushion Check - Main Lift Cylinder
  25
- Mast Channel Check
  26
- Mast Mounting Check
  26
- Chain Sheave Check
  27
Section 9025 Traction Motor

29
- Principles of Operation
  31
- Traction Motor
  31
- Master Drive Unit
  36
- Poor Tractive Performance
  37

Advertisement

Related Products

Hyster Categories

Forklifts Trucks Lifting Systems Construction Equipment Engine

More Hyster Manuals