Hyster CHALLENGER H100XL Manuals

Manuals and User Guides for Hyster CHALLENGER H100XL. We have 2 Hyster CHALLENGER H100XL manuals available for free PDF download: Operating Manual, Service & Repair Manual

Hyster CHALLENGER H100XL Operating Manual

Hyster CHALLENGER H100XL Operating Manual (131 pages)

Brand: Hyster | Category: Forklifts | Size: 1 MB

Table of Contents

Foreword

3
- Table of Contents
  5
Contents

5
Model Description

11
- General
  11
- Operator Protection Equipment
  12
- Nameplate
  12
- Safety Labels
  13
- Instruments and Controls
  21
Operating Procedures

31
- General
  31
- Inspection before Operation
  33
  - Checks with the Engine Stopped
    33
  - Starting Procedures
    34
  - Gasoline or LPG Engine
    34
  - Diesel Engine
    35
  - Checks with the Engine Running
    36
- Operating Techniques
  37
  - Basic Operating Procedures
    37
- Driving and Direction Changes
  40
- Operator Presence System
  41
- Inching
  42
- Steering (Turning)
  42
- Load Handling, General
  44
- Load Handling, Lifting, Lowering, and Tilting
  45
- Load Handling
  48
- How to Engage and Disengage a Load
  48
- Load Handling, Traveling
  50
- Highway Trucks, Railroad Cars and Docks
  53
- Attachments
  54
- Stopping
  55
- Parking
  55
Maintenance

57
- General
  57
- How to Move a Disabled Lift Truck
  58
  - How to Tow the Lift Truck
    58
- How to Put a Lift Truck on Blocks
  59
  - How to Raise the Drive Tires
    59
  - How to Raise the Steering Tires
    60
  - How to Make the Checks with the Engine Stopped
    77
  - Hydraulic System Oil
    77
  - Engine Oil
    77
  - Air Filter
    77
  - Drive Belts
    80
  - Cooling System
    80
  - Fuel System
    81
  - Primary Fuel Filter, Diesel Engine
    81
  - Battery
    82
  - Tires and Wheels
    82
  - Forks
    84
  - Forks, Adjustment
    84
  - Forks, Removal and Installation
    87
  - Inspection of Forks, Mast and Lift Chains
    88
  - Safety Labels
    91
  - Operator Restraint System
    91
  - Automatic Locking Retractor (ALR)
    93
  - Emergency Locking Retractor (ELR)
    93
- How to Make the Checks with the Engine Running
  94
  - Gauges, Lights, Horn and Fuses
    95
  - Oil Level, Powershift Transmission
    98
  - Oil Level, Oil Clutch System, H70--110XL
    98
  - Control Levers and Pedals
    99
  - Lift System Operation
    100
  - Inching/Brake Pedal
    100
  - Service Brakes
    101
  - Parking Brake
    101
  - Steering System
    101
- How to Add Fuel to the Lift Truck
  102
  - Liquified Petroleum Gas (LPG)
    102
  - Gasoline or Diesel Fuel
    105
- Wheels and Tires
  106
  - How to Repair a Pneumatic Tire
    106
  - Remove the Wheels from the Lift Truck
    106
  - Remove the Wheel from the Tire
    107
  - Install the Wheel in the Tire
    111
  - Add Air to the Tires
    113
  - Install the Wheels
    114
- Installation Procedures, Dual Drive Wheels
  115
- Pneumatic Tubeless Tire, Repair
  116
  - Remove Tire from Lift Truck
    116
  - Remove Tire from Wheel
    117
  - Install Tire on Wheel
    119
  - Add Air to Pneumatic Tubeless Tire
    124
  - Install the Wheels
    125
  - Solid Rubber Tires
    125
    
    Install the Tire on the Wheel
    127
    
    Operating Procedures for a New or Rebuilt Engine
    129

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Hyster CHALLENGER H100XL Service & Repair Manual

Hyster CHALLENGER H100XL Service & Repair Manual (21 pages)

Brand: Hyster | Category: Forklifts | Size: 0 MB

Table of Contents

Table of Contents
4
General
7
Description and Operation
7
Carriages
7
Two-Stage Mast with Limited Free-Lift
7
Two-Stage Mast with Full Free-Lift Mast
8
Three-Stage Mast with Full Free-Lift
9
Safety Procedures When Working Near Mast
11
Forks Replacement
13
Remove and Install
13
Hook Fork
13
Remove
13
Install
13
Pin Fork
14
Remove
14
Install
14
Carriage Repair
14
Sideshift Carriage Repair
16
Sideshift Carriage (Earlier Designs)
16
Disassemble
16
Assemble
17
Install
20
Sideshift Carriage (1993 and Later Design)
20
Remove
20
Repairs
20
Lift Chain Adjustments
20

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