Hyster B478 Manuals

Manuals and User Guides for Hyster B478. We have 3 Hyster B478 manuals available for free PDF download: Periodic Maintenance, Manual, Service & Repair Manual

Hyster B478 Manual (36 pages)

WALKIE HYDRAULIC SYSTEMS

Brand: Hyster | Category: Industrial Equipment | Size: 0 MB

Table of Contents
3
General
5
Description of Operation
5
Lifting a Load
6
Lowering a Load
6
Hydraulic Lines
6
Hydraulic Oil
6
Clean
9
Sound Level
9
Special Precautions
9
Hydraulic Reservoir
11
Description
11
Drive Unit Compartment Covers
11
C60Z, C80Z, C60Z
11
And C80Z Remove
11
Install
11
Ac Ac
12
B60Z, B80Z, B60Z AC , B80Z AC , W60Z, W65Z, and W80Z
12
Remove
12
Install
13
Lift Pump and Motor
14
General
14
Remove
14
Lift Pump and Motor Assembly
14
Disassemble
15
Remove Reservoir
15
AC , C60Z, C60Z AC , and W60Z
16
Remove Pump Motor
17
B80Z, B80Z
17
C80Z, C80Z AC , W65Z, and W80Z
17
Disassemble Pump
17
B60Z, B60Z
17
C60Z, C60Z
17
And W60Z
17
Ac , C80Z, C80Z
17
W65Z, and W80Z
17
Assemble
19
Assemble Pump
19
B60Z, B60Z
19
C60Z, C60Z AC , and W60Z
19
B80Z, B80Z
19
C80Z, C80Z AC , W65Z, and W80Z
19
Install Pump Motor
19
Install Reservoir to Pump
20
Install
20
Lift Pump and Motor Assembly
20
Valve Repair
21
Lowering Valve
21
Remove
21
Install
21
Relief Valve
22
B60Z, B60Z AC , C60Z, C60Z AC , and W60Z
22
Remove
22
Install
22
B80Z, B80Z AC , C80Z, C80Z AC , W65Z, and W80Z
23
Remove
23
Install
23
Check Valve
23
C80Z, C80Z AC , W65Z, and W80Z
23
Install
24
Lift Cylinder
24
Remove
24
Disassemble
26
Assemble
26
Install
26
Relief Valve Adjustment
27
Relief Valve Pressure Check
27
Adjust Relief Valve Pressure
28
B60Z, B60Z
28
C60Z, C60Z AC , and W60Z
28
B80Z, B80Z
29
C80Z, C80Z AC , W65Z, and W80Z
29
Troubleshooting
30
Lift Assemblies
30
Lift Cylinders
31
Lift Pump and Motor Assembly
32

Hyster B478 Periodic Maintenance (36 pages)

Brand: Hyster | Category: Forklifts | Size: 0 MB

Table of Contents
2
Introduction

4
- General
  4
- Drive Unit Compartment Covers
  6
  - Remove
    6
  - Install
    6
- How to Move a Disabled Truck
  7
  - How to Tow the Truck
    7
- How to Put the Truck on Blocks
  8
  - How to Raise Drive/Steer Tire
    8
  - How to Raise the Load Wheels
    8
Special Precautions

9
Maintenance Schedule

10
Maintenance Procedures Every 8 Hours or Daily

14
- Checks with the Key Switch off
  14
  - Safety Labels
    14
  - Battery
    15
  - Frame
    15
  - Drive Tire, Casters (Optional), and Trail Wheels or Load Wheels
    16
  - Lift Linkage (C60-80Z AC )
    16
  - Coupler (T5-7Z AC )
    16
  - Steering Operation
    16
- Checks with the Key Switch on
  16
  - Control Handle
    16
  - Gauges
    17
  - Fuses
    17
  - High Speed Switch
    17
  - Hydraulic (C60-80Z AC )
    17
  - Hand Brake
    18
Maintenance Procedures Every 250 Hours or Every 6 Weeks

18
- Caster Lubrication
  18
Maintenance Procedures Every 500 Hours or Every 3 Months

20
- Hydraulic System
  20
  - Hydraulic Oil
    21
  - Hydraulic Reservoir Breather
    21
- Steering System
  21
  - Steer Column and Tilt Mechanism
    21
- Lift Linkage and Load Wheels (C60-80Z AC )
  21
- Casters
  21
  - Caster Shim Check
    21
  - Caster Shim Adjust
    22
- Master Drive Unit
  23
  - Change Gear Oil
    23
  - Check Oil Level
    23
- Drive Tire Check
  24
Maintenance Procedures Every 2000 Hours or Yearly

24
- Trail Wheel Bearings (T5-7Z AC )
  24
  - Remove
    24
  - Inspect
    24
  - Install
    25
- Hydraulic System (C60-80Z AC )
  26
  - Changing the Hydraulic Oil
    26
- Master Drive Unit
  30
  - Drive Unit Gear Oil
    30
  - Brakes
    30
Welding Repairs

31
Battery Maintenance

31
- How to Charge Battery
  31
- How to Change Battery
  32
  - Adjusting the Battery Spacers
    32
  - Changing Battery with Rollers
    32
    
    Remove
    33
    
    Install
    33
  - Remove Battery Using Overhead Crane
    33
  - Install Battery Using Overhead Crane
    34
- Battery Specifications
  34

Hyster B478 Service & Repair Manual (23 pages)

Brand: Hyster | Category: Forklifts | Size: 0 MB

Hyster Categories

Forklifts Lifting Systems Trucks Construction Equipment Engine

More Hyster Manuals

Hyster B478 Manuals

Hyster B478 Manual (36 pages)

Table of Contents

Hyster B478 Periodic Maintenance (36 pages)

Table of Contents

Introduction

Special Precautions

Maintenance Schedule

Maintenance Procedures Every 8 Hours or Daily

Maintenance Procedures Every 250 Hours or Every 6 Weeks

Maintenance Procedures Every 500 Hours or Every 3 Months

Maintenance Procedures Every 2000 Hours or Yearly

Welding Repairs

Battery Maintenance

Hyster B478 Service & Repair Manual (23 pages)

Table of Contents

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