Hypertherm DynaMAX 550P Manuals

Manuals and User Guides for Hypertherm DynaMAX 550P. We have 1 Hypertherm DynaMAX 550P manual available for free PDF download: Operator's Manual

Hypertherm DynaMAX 550P Operator's Manual (224 pages)

Waterjet Pump

Brand: Hypertherm | Category: Water Pump | Size: 4 MB

Table of Contents
5
Warranty
11
Disclaimer
11
Waterjet Product Warranty
11
Product Stewardship
13
National and Local Safety Regulations
13
Certification Test Marks
13
Differences in National Standards
14
Higher-Level Systems
15
Environmental Stewardship
17
Hypertherm Products: Waste and Recycling
17
Particle Emission and Waste Water Quality
17
Chemical Handling and Usage
18
Safety
19
Manuals
19
User Qualification and Training
20
Emergency Medical Information and Treatment
21
Safety Information for Operation, Maintenance, Repair, and Installation
22
Symbols and Marks
25
Information and Symbols
25
Symbols and Marks Found on the Equipment
27
Product Description
31
Flow of Water and Hydraulic Fluid
32
Cooling Loop
33
Pump Exterior
35
Pump Interior
40
Optional Equipment
45
Operation
47
Safety
47
Use the Controls
48
Operation Panel
48
Operator Interface
49
Turn on the Pump: Beginning of Day or Beginning of Shift
52
Clean and Inspect the Pump
52
Check the Hydraulic Fluid Quality
53
Turn on the Utilities
54
Start the Pump
54
Make Sure that the Emergency Stop Operates Correctly
55
Examine the Pump for Leaks or Damage
55
Check the Low-Pressure Water Pressure Gauges
56
Check the Hydraulic Filter Gauge
57
Check the Hydraulic Fluid Level
57
Operate the Pump Remotely
58
Stop the Pump
58
Operate the Pump Locally
59
Select the Pressure Mode
59
Set the Target Water Pressure
59
Stop the Pump
59
Emergency Stop
60
Turn off the Pump: End of Day or End of Shift
60
Redundant Intensifiers
61
Change the Intensifier that Is in Operation
61
Preventive Maintenance
65
Safety
66
Benefits of Preventive Maintenance
67
Training
68
Tools
68
Preventive Maintenance Schedule
70
General
72
Examine and Clean the Equipment
72
Examine the Pump for Leaks or Damage
74
Electrical System
76
Make Sure that the Emergency Stop Operates Correctly
76
Make Sure that the Electrical Interlock Operates Correctly
76
Examine Cords, Plugs, and Cables
76
Hydraulic System
78
Check the Hydraulic Filter
78
Check the Hydraulic Fluid Level
79
Check the Hydraulic Fluid Quality
80
Replace the Hydraulic Filter Element
80
Lubricate the Primary Motor Bearings
84
Low-Pressure Water System
86
Examine the Transport Tubes
86
Clean the Seal Maintenance Indicator Tubes
86
Replace the Seal Maintenance Indicator Tubes
88
Measure the Air Pressure in the Water Accumulator Tank
88
Check the Low-Pressure Water Pressure Gauges
89
Air Cooler
90
Clean the Air Side of the Cooler
90
Clean the Hydraulic Fluid Side of the Cooler
90
Low-Pressure Water
91
Replace the Water Filters
91
Test the Water Quality
93
Intensifier
96
Prepare to Do Maintenance on the Intensifier
98
Disassemble the Intensifier
99
Assemble the Intensifier
106
Bleed-Down Valve
120
Repair the Bleed-Down Valve
121
Install the Bleed-Down Valve
122
Start the Pump after Maintenance
123
Operator Interface: Maintenance Screens
125
Primary Maintenance Screen
126
Move the Plunger
126
Start the Pump after Maintenance
126
Prepare for Storage
127
Record Maintenance
127
Inputs and Outputs
130
Alarm Log
130
Postmaintenance Start Procedure
131
Prepare for Storage
134
Recycling and End of Product Life
135
Parts Lists
137
Tools
138
Maintenance and Repair Kits
139
Optional Equipment
141
Replacement Parts
142
Lubricants
142
Electrical System
142
Hydraulic System
143
Low-Pressure Water System
144
High-Pressure Water System
145
Troubleshooting
147
Safety
147
General
148
Normal Status
148
Alarms
149
Types of Alarms
149
Warnings
150
Faults
152
Intensifier
155
Leaks
155
Overstroke
159
High-Pressure Water Seal Life Is Short
164
Hydraulic Fluid
165
Temperature
167
The Pump Makes Noise During Operation
168
Low-Pressure Water
169
Seal Maintenance Indicator (SMI)
170
Alarms
170
Controller Errors
171
Input-Output Status
171
Specifications
173
All Dynamax 5-Series Pumps
174
Environmental Conditions
174
Hydraulic Fluid
174
Utilities
174
Compressed Air
175
Dynamax 550P
176
Dimensions and Weights
176
Electrical
176
Water
176
Dynamax 560P
177
Dimensions and Weights
177
Electrical
177
Water
177
Dynamax 575P
178
Dimensions and Weights
178
Electrical
178
Water
178
Orifices
179
Torque Values
179
Fasteners
179
Special Fasteners
180
Fittings
182
Installation
187
Safety
187
Buyer Responsibilities
188
Requirements
189
Location
189
Cooling
189
Hydraulic Fluid
190
Compressed Air
190
Utilities
191
Receive and Unpack the Equipment
192
Install the Pump
193
Install the External Heat Exchanger (Optional)
195
Connect the Utilities to the Pump
196
Check the Hydraulic Fluid
199
Connect the Electrical Power
200
Do the First Start
200
Do a Preoperation Inspection
201
Turn on the Utilities
201
Make Sure that the Primary Motor Turns in the Correct Direction
202
Make Sure that the Heat Exchanger Fan Motor Turns in the Correct Direction
204
Turn on the Pump
204
Adjust the Boost Pump Pressure
205
Measure the Air Pressure in the Water Accumulator Tank
205
Flush the Pump and the High-Pressure Tubing
206
Operator Interface: Adjustment Screens
207
Pump Adjustments
207
Seal Maintenance Indicator
214
Enter or Change the Time and Date
215
Intensifier Control
216
Pressures
217
SD Card
218
Remote Operation
218
Storage
218
Declaration of Incorporation
219
Technical Drawings
221

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Hypertherm DynaMAX 550P Operator's Manual (224 pages)

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